2016 Ford Explorer Fuel System Problems
45 owner-reported fuel system complaints from NHTSA data
Data sourced from NHTSA public database. For informational purposes only. Always consult a qualified mechanic.
Fuel System Recalls (1)
FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY:MOUNTING
Ford Motor Company (Ford) is recalling certain model year 2015 Ford Taurus, Lincoln MKS, and 2016 Ford Explorer vehicles manufactured on July 24, 2015. During vehicle production, the fuel tank attachment bolts may not have been properly tightened. As a result, the fuel tank straps may fracture and the fuel tank could separate from the vehicle.
Fix: Ford will notify owners, and dealers will tighten the fuel tank attachment bolts, as necessary, free of charge. The recall began on October 19, 2015. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 15S26.
Owner Complaints (45)
On June 14, we drove our 2016 Ford Explorer from Tallahassee, FL to Boone, NC without issue. However, on [XXX], upon starting the vehicle, we noticed a gasoline smell. Concerned for our safety, we checked the car before leaving the neighborhood and discovered fuel pouring from the front.
Parts you may need:
As an Amazon Associate, MyCarTSB earns from qualifying purchases.
Moving down a highway when with a sudden shutter and then a loud bang the car immediately lost power with blinding smoke in and around the car. Made it to the side of the road and had fire lapping up the drivers side rocker panel from under the car. Transfer case exploded with such force it damaged the transmission.
Parts you may need:
As an Amazon Associate, MyCarTSB earns from qualifying purchases.
Tl-contact owns a 2016 ford explorer ---- contact has been smelling gas on the drivers side on the inside of the car-- vehicle has been in shop twice for gas smell --- contact brought vehicle to ford dealership -- ford stated there is a recall on engine parts --- contact stated she no longer wants vehicle wants to sell vehicle back to dealership to get money back and get a different vehicle ---- 1recallsassociated with this VIN nov 29,2017 manufacturer recall number17s40 NHTSA recall number17v767 recall statusrecall incomplete, remedy not yet available summaryaffected vehicles are equipped with suspect power driver and front passenger seats.
Parts you may need:
As an Amazon Associate, MyCarTSB earns from qualifying purchases.
The fuel line attracted a critter most likely a squirrel which chewed through the rubber hose and cause a severe fuel leak that covered the entire engine compartment. We had to immediately pull over and shut off the vehicle to prevent a fire.
Parts you may need:
As an Amazon Associate, MyCarTSB earns from qualifying purchases.
I was traveling in the number one lane at 65mph in holiday traffic and I suddenly lost all throttle response. RPM dropped to 1,500 and speed dropped to 10mph this almost caused a rear ender since no brake lights came on. This is a life and death issue!
Parts you may need:
As an Amazon Associate, MyCarTSB earns from qualifying purchases.
Water pump failure which causes the car to stall immediately when it overheats. This appears to be a common issue with 2016 Ford Explorers
Parts you may need:
As an Amazon Associate, MyCarTSB earns from qualifying purchases.
While driving with children present the car suddenly lost power and my wife could not accelerate. She had to drift over to the side of the road. The "wrench" light and check engine light came on the dash.
Parts you may need:
As an Amazon Associate, MyCarTSB earns from qualifying purchases.
Vehicle lost power in the city going about 35mph, had to coast to side of the road, bad throttle body...... 6600 miles on the car service light came on zero throttle response.
Parts you may need:
As an Amazon Associate, MyCarTSB earns from qualifying purchases.
Purchased vehicle new on 06/24/16. On 06/28/16 was driving on a neighborhood street traveling around 20 MPH and vehicle lost power. Vehicle flashed error code full accessory power active, no wrench symbol and engine was still on just no response from accelerator.
Parts you may need:
As an Amazon Associate, MyCarTSB earns from qualifying purchases.
My wife was driving our 2016 ford explorer that has 4900 miles on it. After making a right hand turn the car lost power, went into (limp mode) wrenches and check engine light came on. She made it to a parking lot and restarted the car which ran ok for another mile before it lost power again, restarted again with the same result.
Parts you may need:
As an Amazon Associate, MyCarTSB earns from qualifying purchases.
4 months after purchasing a new explorer, it began to lurch while waiting at red lights. That same week, while driving on the dallas north tollway (70 MPH), the dashboard lit up and the car began to decelerate (gas pedal did not work). After dodging cars, I made it over 3 lanes with the hazard lights on and proceeded to the exit ramp.
Parts you may need:
As an Amazon Associate, MyCarTSB earns from qualifying purchases.
My purge valve was stuck open and had strong fuel vapors leaking inside of the car cabin. I became lightheaded and went to the ER. This was before the check engine light came on.
Parts you may need:
As an Amazon Associate, MyCarTSB earns from qualifying purchases.
The contact owns a 2016 Ford Explorer. The contact stated that the vehicle constantly smelled of gasoline. The contact stated that the odor occurred when the vehicle was in motion but was stronger when the vehicle was idle.
Parts you may need:
As an Amazon Associate, MyCarTSB earns from qualifying purchases.
Exhaust leaks into cab under moderate to heavy acceleration with windows closed it is even worse when accelerating with the windows open
Parts you may need:
As an Amazon Associate, MyCarTSB earns from qualifying purchases.
During acceleration car smells like rotten eggs all windows need to be open to vent car and all passengers get nauseous. Dealer tried twice to fix problem but with no success.its getting impossible to drive the car on highway.ford needs to do something asap.
Parts you may need:
As an Amazon Associate, MyCarTSB earns from qualifying purchases.
Tl* the contact owns a 2016 ford explorer. While driving the contact turned on the heat in the vehicle and smelt an distinct odor coming from the vehicle. The odor was strong the contact had to roll down the window in the vehicle.
Parts you may need:
As an Amazon Associate, MyCarTSB earns from qualifying purchases.
2016 ford explorer. When putting car in reverse there is a loud thud then when putting it in drive another loud thud that actually sounds like I hit something. Then when trying to give it gas it will act as if it is in neutral.
Parts you may need:
As an Amazon Associate, MyCarTSB earns from qualifying purchases.
I began to notice a strong gas fume smell in the cab while driving. I have since taken the vehicle to a ford dealership for repairs. The 'recall' repair for co concerns did nothing.
Parts you may need:
As an Amazon Associate, MyCarTSB earns from qualifying purchases.
When done pumping fuel, fuel leaks out of the filler door and gas collects around the hole and runs down the outside panel of the vehicle
Parts you may need:
As an Amazon Associate, MyCarTSB earns from qualifying purchases.
Carbon monoxide leaks from the exhaust into the passenger compartments, especially when the a/c recirculate is on
Parts you may need:
As an Amazon Associate, MyCarTSB earns from qualifying purchases.
Tl* the contact owns a 2016 ford explorer. The contact stated that the vehicle emitted an abnormal exhaust odor through the a/c vents. The vehicle was taken to apple ford lincoln located at 8800 stanford blvd, columbia.
Parts you may need:
As an Amazon Associate, MyCarTSB earns from qualifying purchases.
I purchased this vehicle in february 2017 used with 12,000 miles. About 1 month later I noticed an exhaust fume smell inside the vehicle. I took this vehicle on a 3.5 hour trip in march with 3 friends and they all noticed it as well.
Parts you may need:
As an Amazon Associate, MyCarTSB earns from qualifying purchases.
Tl* the contact owns a 2016 ford explorer. On several occasions, while the accelerator pedal was depressed, the contact smelled a strong odor of fuel throughout the vehicle. There were no warning indicators illuminated.
Parts you may need:
As an Amazon Associate, MyCarTSB earns from qualifying purchases.
Tl* the contact owns a 2016 ford explorer. The contact stated that while driving approximately 55 MPH, a strong fuel odor became present inside the cabin. The contact pulled over to the side of the road and had to open all the windows.
Parts you may need:
As an Amazon Associate, MyCarTSB earns from qualifying purchases.
While in motion and accelerating above 2500 RPM, exhaust fumes fill the cabin. We took it into a dealership where they tried to fix the issue using a technical bulletin ford issued. The problem persists.
Parts you may need:
As an Amazon Associate, MyCarTSB earns from qualifying purchases.
Tl* the contact owns a 2016 ford explorer. The contact stated that there had been extremely strong exhaust fumes emitting on the inside and outside of the vehicle that had progressed. The dealer had replaced the muffler, pressurized the cabin, inspected the seals around the rear of the exhaust but had been unable to determine if the repairs may provide a permanent solution.
Parts you may need:
As an Amazon Associate, MyCarTSB earns from qualifying purchases.
Carbon monoxide leaking. I've been very ill since driving this vehicle. I've been dizzy, with blurred vision and nauseated since the purchased of this vehicle.
Parts you may need:
As an Amazon Associate, MyCarTSB earns from qualifying purchases.
When driving at 65mph on interstate 287 the car did a slight jolt and then lost all power. The engine remained running, power steering and brakes still worked, but there was no acceleration. Wrench light and check engine lights came on.
Parts you may need:
As an Amazon Associate, MyCarTSB earns from qualifying purchases.
I previously owned and 2013 ford explorer xlt and took it 3 times t dealership for having it check for fumes coming into the cabin when suddenly accelerating the vehicle. The issue was never corrected. I purchased and 2016 xlt hoping to have this issue not longer bothering, sadly I am experiencing the same issue with my new explorer.
Parts you may need:
As an Amazon Associate, MyCarTSB earns from qualifying purchases.
Tl* the contact owns a 2016 ford explorer. The contact stated that the vehicle had an abnormal carbon monoxide odor when the accelerator pedal was depressed. The failure occurred without warning.
Parts you may need:
As an Amazon Associate, MyCarTSB earns from qualifying purchases.
My wife, and 2 friends, were attempting to merge onto a major highway when the vehicle lost all power without warning and was almost struck by a passing semi. The wrench symbol came on. Vehicle drifted to the shoulder of the road.
Parts you may need:
As an Amazon Associate, MyCarTSB earns from qualifying purchases.
I have recently had problems with the throttle body in my 2016 explorer, to the point that the truck would not move when the gas pedal was pressed. I was stopped at a light and when it turned green I stepped on the gas pedal and the car started to buck and then would not accelerate. I coasted to the side of the road before stopped and put on my hazards.
Parts you may need:
As an Amazon Associate, MyCarTSB earns from qualifying purchases.
Tl* the contact owns a 2016 ford explorer. The contact stated that when accelerating the vehicle at various speeds, there was an exhaust odor being released into the cabin of the vehicle. The contact took the vehicle to the dealer on three occasions.
Parts you may need:
As an Amazon Associate, MyCarTSB earns from qualifying purchases.
Gas filler neck is loose, making it difficult to fill the gas tank without spillage. I don't recall how long this has been an issue, but it has been a problem for multiple years. There have been no incidents that preceded this problem.
Parts you may need:
As an Amazon Associate, MyCarTSB earns from qualifying purchases.
Persistent emissions smell in cabin causing headaches for the driver. Roesche ford in elmhurst illinois conducted warranty work which consisted of "reprogramming" the car. The fix did not work and roesch filed an appel to ford - who is denying liability and claiming the "reprogramming" is the fix.
Parts you may need:
As an Amazon Associate, MyCarTSB earns from qualifying purchases.
Gas smell occur in the cabin. Makes me headache and shick
Parts you may need:
As an Amazon Associate, MyCarTSB earns from qualifying purchases.
Fume smell coming from vehicle while moving, can smell both inside and outside of car! Seems like smell is more in front of car then in back once car is parked and I get out of car. I am feeling very unwell while driving; nausea, dizziness, stingy eyes and blurry vision.
Parts you may need:
As an Amazon Associate, MyCarTSB earns from qualifying purchases.
While stationary, or sitting in vehicle while idling, carbon monoxide is detected in the cabin and I have been falling asleep and staying tired for rest of the day. This has been going on in the 2 months that I have had the new SUV. I suspected after I was told by a friend that this has been reported by sheriffs.
Parts you may need:
As an Amazon Associate, MyCarTSB earns from qualifying purchases.
Rotten egg and fuel smell in cabin.
Parts you may need:
As an Amazon Associate, MyCarTSB earns from qualifying purchases.
I drive my 2016 ford explorer more than 80 miles a day, mostly in interstate traffic. I have noticed a strong odor that resembles mercaptain or burning fuel. I have dismissed this as traffic related and switched the a/c to recirculate but often have to vent by rolling down windows.
Parts you may need:
As an Amazon Associate, MyCarTSB earns from qualifying purchases.
Exhaust fumes in cabin- I am experiencing a strong sulfuric smell in the cabin after hard acceleration. This occurs when the car is running and has occurred on both the highway and on city streets.
Parts you may need:
As an Amazon Associate, MyCarTSB earns from qualifying purchases.
Tl* the contact owns a 2016 ford explorer. When the accelerator pedal was depressed, the contact noticed a rotten egg odor without warning. The manufacturer advised not to touch the failure due to a lack of remedy.
Parts you may need:
As an Amazon Associate, MyCarTSB earns from qualifying purchases.
Accelerator issue - ford explorer limited 2016: upon initial acceleration through an intersection (man-o-war/todd's rd. Lexington, ky) and reaching approximately 10mph the vehicle failed to accelerate then began coasting. After four or five attempts to push the accelerator, the engine (2.4l) revved and the vehicle began gaining speed with no further problems.
Parts you may need:
As an Amazon Associate, MyCarTSB earns from qualifying purchases.
The inside of the SUV smells exhaust gas when you are merging into freeway on ramps and/or passing someone. Especially with the sunroof open.
Parts you may need:
As an Amazon Associate, MyCarTSB earns from qualifying purchases.
Throttle body - has failed. Orange wrench light came on , right after making a right turn and car went into what is called "limp mode". This happened while I was at least 200 miles away from home, in mid size city.
Parts you may need:
As an Amazon Associate, MyCarTSB earns from qualifying purchases.