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2016 Ford Explorer Fuel System Problems

45 owner-reported fuel system complaints from NHTSA data

45
Complaints
1
Recalls
Jan 2018Dec 2021
Date Range

Data sourced from NHTSA public database. For informational purposes only. Always consult a qualified mechanic.

Fuel System Recalls (1)

RECALLCampaign #15V605000

FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY:MOUNTING

Ford Motor Company (Ford) is recalling certain model year 2015 Ford Taurus, Lincoln MKS, and 2016 Ford Explorer vehicles manufactured on July 24, 2015. During vehicle production, the fuel tank attachment bolts may not have been properly tightened. As a result, the fuel tank straps may fracture and the fuel tank could separate from the vehicle.

Fix: Ford will notify owners, and dealers will tighten the fuel tank attachment bolts, as necessary, free of charge. The recall began on October 19, 2015. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 15S26.

Owner Complaints (45)

criticalFUEL/PROPULSION SYSTEM
Filed: Jun 2024

On June 14, we drove our 2016 Ford Explorer from Tallahassee, FL to Boone, NC without issue. However, on [XXX], upon starting the vehicle, we noticed a gasoline smell. Concerned for our safety, we checked the car before leaving the neighborhood and discovered fuel pouring from the front.

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NHTSA #: 11596120
criticalFUEL/PROPULSION SYSTEM
Filed: Jul 2019

Moving down a highway when with a sudden shutter and then a loud bang the car immediately lost power with blinding smoke in and around the car. Made it to the side of the road and had fire lapping up the drivers side rocker panel from under the car. Transfer case exploded with such force it damaged the transmission.

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NHTSA #: 11233816
criticalFUEL/PROPULSION SYSTEM
Filed: Jan 2018

Tl-contact owns a 2016 ford explorer ---- contact has been smelling gas on the drivers side on the inside of the car-- vehicle has been in shop twice for gas smell --- contact brought vehicle to ford dealership -- ford stated there is a recall on engine parts --- contact stated she no longer wants vehicle wants to sell vehicle back to dealership to get money back and get a different vehicle ---- 1recallsassociated with this VIN nov 29,2017 manufacturer recall number17s40 NHTSA recall number17v767 recall statusrecall incomplete, remedy not yet available summaryaffected vehicles are equipped with suspect power driver and front passenger seats.

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NHTSA #: 11063005
criticalFUEL/PROPULSION SYSTEM
Filed: Dec 2016

The fuel line attracted a critter most likely a squirrel which chewed through the rubber hose and cause a severe fuel leak that covered the entire engine compartment. We had to immediately pull over and shut off the vehicle to prevent a fire.

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NHTSA #: 10929493
criticalFUEL/PROPULSION SYSTEM
Filed: May 2016

I was traveling in the number one lane at 65mph in holiday traffic and I suddenly lost all throttle response. RPM dropped to 1,500 and speed dropped to 10mph this almost caused a rear ender since no brake lights came on. This is a life and death issue!

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NHTSA #: 10871709
highFUEL SYSTEM, GASOLINE
Filed: Sep 2022

Water pump failure which causes the car to stall immediately when it overheats. This appears to be a common issue with 2016 Ford Explorers

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NHTSA #: 11486926
highFUEL SYSTEM, GASOLINE,VEHICLE SPEED CONTROL
Filed: Oct 2016

While driving with children present the car suddenly lost power and my wife could not accelerate. She had to drift over to the side of the road. The "wrench" light and check engine light came on the dash.

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NHTSA #: 10918436
highFUEL/PROPULSION SYSTEM
Filed: Aug 2016

Vehicle lost power in the city going about 35mph, had to coast to side of the road, bad throttle body...... 6600 miles on the car service light came on zero throttle response.

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NHTSA #: 10899222
highFUEL/PROPULSION SYSTEM
Filed: Aug 2016

Purchased vehicle new on 06/24/16. On 06/28/16 was driving on a neighborhood street traveling around 20 MPH and vehicle lost power. Vehicle flashed error code full accessory power active, no wrench symbol and engine was still on just no response from accelerator.

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NHTSA #: 10892695
highFUEL/PROPULSION SYSTEM
Filed: Jul 2016

My wife was driving our 2016 ford explorer that has 4900 miles on it. After making a right hand turn the car lost power, went into (limp mode) wrenches and check engine light came on. She made it to a parking lot and restarted the car which ran ok for another mile before it lost power again, restarted again with the same result.

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NHTSA #: 10884100
highFUEL/PROPULSION SYSTEM
Filed: Jun 2016

4 months after purchasing a new explorer, it began to lurch while waiting at red lights. That same week, while driving on the dallas north tollway (70 MPH), the dashboard lit up and the car began to decelerate (gas pedal did not work). After dodging cars, I made it over 3 lanes with the hazard lights on and proceeded to the exit ramp.

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NHTSA #: 10876456
mediumFUEL/PROPULSION SYSTEM
Filed: Sep 2022

My purge valve was stuck open and had strong fuel vapors leaking inside of the car cabin. I became lightheaded and went to the ER. This was before the check engine light came on.

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NHTSA #: 11486796
mediumFUEL SYSTEM, GASOLINE
Filed: Dec 2021

The contact owns a 2016 Ford Explorer. The contact stated that the vehicle constantly smelled of gasoline. The contact stated that the odor occurred when the vehicle was in motion but was stronger when the vehicle was idle.

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NHTSA #: 11443329
mediumFUEL/PROPULSION SYSTEM
Filed: Oct 2021

Exhaust leaks into cab under moderate to heavy acceleration with windows closed it is even worse when accelerating with the windows open

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NHTSA #: 11435312
mediumFUEL/PROPULSION SYSTEM
Filed: Jan 2021

During acceleration car smells like rotten eggs all windows need to be open to vent car and all passengers get nauseous. Dealer tried twice to fix problem but with no success.its getting impossible to drive the car on highway.ford needs to do something asap.

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NHTSA #: 11389705
mediumFUEL/PROPULSION SYSTEM
Filed: Jan 2021

Tl* the contact owns a 2016 ford explorer. While driving the contact turned on the heat in the vehicle and smelt an distinct odor coming from the vehicle. The odor was strong the contact had to roll down the window in the vehicle.

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NHTSA #: 11389036
mediumFUEL/PROPULSION SYSTEM
Filed: Oct 2018

2016 ford explorer. When putting car in reverse there is a loud thud then when putting it in drive another loud thud that actually sounds like I hit something. Then when trying to give it gas it will act as if it is in neutral.

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NHTSA #: 11142626
mediumFUEL/PROPULSION SYSTEM
Filed: Aug 2018

I began to notice a strong gas fume smell in the cab while driving. I have since taken the vehicle to a ford dealership for repairs. The 'recall' repair for co concerns did nothing.

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NHTSA #: 11121947
mediumFUEL/PROPULSION SYSTEM
Filed: Jun 2018

When done pumping fuel, fuel leaks out of the filler door and gas collects around the hole and runs down the outside panel of the vehicle

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NHTSA #: 11104167
mediumFUEL/PROPULSION SYSTEM
Filed: Jan 2018

Carbon monoxide leaks from the exhaust into the passenger compartments, especially when the a/c recirculate is on

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NHTSA #: 11062768
mediumFUEL/PROPULSION SYSTEM
Filed: Sep 2017

Tl* the contact owns a 2016 ford explorer. The contact stated that the vehicle emitted an abnormal exhaust odor through the a/c vents. The vehicle was taken to apple ford lincoln located at 8800 stanford blvd, columbia.

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NHTSA #: 11021400
mediumFUEL/PROPULSION SYSTEM
Filed: Aug 2017

I purchased this vehicle in february 2017 used with 12,000 miles. About 1 month later I noticed an exhaust fume smell inside the vehicle. I took this vehicle on a 3.5 hour trip in march with 3 friends and they all noticed it as well.

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NHTSA #: 11013910
mediumFUEL/PROPULSION SYSTEM
Filed: Aug 2017

Tl* the contact owns a 2016 ford explorer. On several occasions, while the accelerator pedal was depressed, the contact smelled a strong odor of fuel throughout the vehicle. There were no warning indicators illuminated.

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NHTSA #: 11014025
mediumFUEL/PROPULSION SYSTEM
Filed: Jul 2017

Tl* the contact owns a 2016 ford explorer. The contact stated that while driving approximately 55 MPH, a strong fuel odor became present inside the cabin. The contact pulled over to the side of the road and had to open all the windows.

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NHTSA #: 11005124
mediumFUEL/PROPULSION SYSTEM
Filed: Jul 2017

While in motion and accelerating above 2500 RPM, exhaust fumes fill the cabin. We took it into a dealership where they tried to fix the issue using a technical bulletin ford issued. The problem persists.

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NHTSA #: 11002674
mediumFUEL/PROPULSION SYSTEM
Filed: Apr 2017

Tl* the contact owns a 2016 ford explorer. The contact stated that there had been extremely strong exhaust fumes emitting on the inside and outside of the vehicle that had progressed. The dealer had replaced the muffler, pressurized the cabin, inspected the seals around the rear of the exhaust but had been unable to determine if the repairs may provide a permanent solution.

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NHTSA #: 10978875
mediumFUEL/PROPULSION SYSTEM
Filed: Feb 2017

Carbon monoxide leaking. I've been very ill since driving this vehicle. I've been dizzy, with blurred vision and nauseated since the purchased of this vehicle.

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NHTSA #: 10956766
mediumFUEL SYSTEM, GASOLINE,POWER TRAIN
Filed: Oct 2016

When driving at 65mph on interstate 287 the car did a slight jolt and then lost all power. The engine remained running, power steering and brakes still worked, but there was no acceleration. Wrench light and check engine lights came on.

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NHTSA #: 10920409
mediumFUEL/PROPULSION SYSTEM
Filed: Aug 2016

I previously owned and 2013 ford explorer xlt and took it 3 times t dealership for having it check for fumes coming into the cabin when suddenly accelerating the vehicle. The issue was never corrected. I purchased and 2016 xlt hoping to have this issue not longer bothering, sadly I am experiencing the same issue with my new explorer.

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NHTSA #: 10899119
mediumFUEL/PROPULSION SYSTEM
Filed: Aug 2016

Tl* the contact owns a 2016 ford explorer. The contact stated that the vehicle had an abnormal carbon monoxide odor when the accelerator pedal was depressed. The failure occurred without warning.

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NHTSA #: 10897661
mediumFUEL/PROPULSION SYSTEM
Filed: Jul 2016

My wife, and 2 friends, were attempting to merge onto a major highway when the vehicle lost all power without warning and was almost struck by a passing semi. The wrench symbol came on. Vehicle drifted to the shoulder of the road.

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NHTSA #: 10891750
mediumFUEL/PROPULSION SYSTEM
Filed: Jul 2016

I have recently had problems with the throttle body in my 2016 explorer, to the point that the truck would not move when the gas pedal was pressed. I was stopped at a light and when it turned green I stepped on the gas pedal and the car started to buck and then would not accelerate. I coasted to the side of the road before stopped and put on my hazards.

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NHTSA #: 10887963
mediumFUEL/PROPULSION SYSTEM
Filed: Feb 2016

Tl* the contact owns a 2016 ford explorer. The contact stated that when accelerating the vehicle at various speeds, there was an exhaust odor being released into the cabin of the vehicle. The contact took the vehicle to the dealer on three occasions.

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NHTSA #: 10825455
lowFUEL/PROPULSION SYSTEM
Filed: Dec 2025

Gas filler neck is loose, making it difficult to fill the gas tank without spillage. I don't recall how long this has been an issue, but it has been a problem for multiple years. There have been no incidents that preceded this problem.

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NHTSA #: 11703582
lowFUEL/PROPULSION SYSTEM
Filed: Nov 2019

Persistent emissions smell in cabin causing headaches for the driver. Roesche ford in elmhurst illinois conducted warranty work which consisted of "reprogramming" the car. The fix did not work and roesch filed an appel to ford - who is denying liability and claiming the "reprogramming" is the fix.

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NHTSA #: 11278835
lowFUEL/PROPULSION SYSTEM
Filed: Sep 2019

Gas smell occur in the cabin. Makes me headache and shick

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NHTSA #: 11258578
lowFUEL/PROPULSION SYSTEM
Filed: Sep 2019

Fume smell coming from vehicle while moving, can smell both inside and outside of car! Seems like smell is more in front of car then in back once car is parked and I get out of car. I am feeling very unwell while driving; nausea, dizziness, stingy eyes and blurry vision.

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NHTSA #: 11255797
lowFUEL/PROPULSION SYSTEM
Filed: Jul 2019

While stationary, or sitting in vehicle while idling, carbon monoxide is detected in the cabin and I have been falling asleep and staying tired for rest of the day. This has been going on in the 2 months that I have had the new SUV. I suspected after I was told by a friend that this has been reported by sheriffs.

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NHTSA #: 11240652
lowFUEL/PROPULSION SYSTEM
Filed: Oct 2017

Rotten egg and fuel smell in cabin.

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NHTSA #: 11033272
lowFUEL/PROPULSION SYSTEM
Filed: Aug 2017

I drive my 2016 ford explorer more than 80 miles a day, mostly in interstate traffic. I have noticed a strong odor that resembles mercaptain or burning fuel. I have dismissed this as traffic related and switched the a/c to recirculate but often have to vent by rolling down windows.

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NHTSA #: 11012823
lowFUEL/PROPULSION SYSTEM
Filed: Apr 2017

Exhaust fumes in cabin- I am experiencing a strong sulfuric smell in the cabin after hard acceleration. This occurs when the car is running and has occurred on both the highway and on city streets.

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NHTSA #: 10971803
lowFUEL/PROPULSION SYSTEM
Filed: Mar 2017

Tl* the contact owns a 2016 ford explorer. When the accelerator pedal was depressed, the contact noticed a rotten egg odor without warning. The manufacturer advised not to touch the failure due to a lack of remedy.

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NHTSA #: 10969079
lowFUEL/PROPULSION SYSTEM
Filed: Aug 2016

Accelerator issue - ford explorer limited 2016: upon initial acceleration through an intersection (man-o-war/todd's rd. Lexington, ky) and reaching approximately 10mph the vehicle failed to accelerate then began coasting. After four or five attempts to push the accelerator, the engine (2.4l) revved and the vehicle began gaining speed with no further problems.

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NHTSA #: 10891985
lowFUEL/PROPULSION SYSTEM
Filed: Jul 2016

The inside of the SUV smells exhaust gas when you are merging into freeway on ramps and/or passing someone. Especially with the sunroof open.

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NHTSA #: 10884424
lowFUEL/PROPULSION SYSTEM
Filed: Jul 2016

Throttle body - has failed. Orange wrench light came on , right after making a right turn and car went into what is called "limp mode". This happened while I was at least 200 miles away from home, in mid size city.

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NHTSA #: 10881991

Other 2016 Ford Explorer Issues