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Data sourced from NHTSA public database. For informational purposes only. Always consult a qualified mechanic.

2005 Hyundai Santa Fe — Known Issues & Recalls

3 Recalls216 Owner Complaints11 Categories Affected
216
Total Complaints
3
Open Recalls
18
Crashes
14
Injuries

Complaints from Jan 2019 to Dec 2014

The most reported issue is air bags problems (53 complaints). 18 complaints involved crashes.

Open Safety Recalls (3)

Safety RecallFREE FIX AT DEALER
Invalid Date

NHTSA Campaign: 14V435000

Component: SUSPENSION:FRONT:SPRINGS:COIL SPRINGS

Hyundai Motor Company (Hyundai) is recalling certain model Year 2001-2006 Santa Fe vehicles manufactured from March 31, 2000, through February 15, 2006, that are registered and operated, or which were originally sold and registered, in the following 20 “salt belt" states and the District of Columbia: Connecticut, Delaware, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia, and Wisconsin. The affected vehicles may experience front coil spring corrosion from road salt, causing the coil spring to fracture and make contact with the tire.

Risk: If the front coil spring fractures due to corrosion it could cause the coil spring to make contact with the tire, possibly puncturing the tire and increasing the risk of a vehicle crash.

Fix: Hyundai will notify owners, and dealers will inspect and if necessary replace the coil spring, free of charge. The recall began on October 24, 2014. Owners may contact Hyundai customer service at 1-800-633-5151. Hyundai's number for this recall is 124.

Safety RecallFREE FIX AT DEALER
Invalid Date

NHTSA Campaign: 05V527000

Component: AIR BAGS:FRONTAL

ON CERTAIN SPORT UTILITY VEHICLES EQUIPPED WITH AN OCCUPANT CLASSIFICATION SYSTEM (OCS) THE RIGHT FRONT SEAT OF THE VEHICLE MAY MISCLASSIFY CERTAIN SMALL CHILDREN SEATED ON THE FRONT EDGE OF THE SEAT AS AN ADULT.

Risk: THE POSSIBILITY OF MISCLASSIFICATION OF CERTAIN SMALL CHILDREN AS AN ADULT MAY ALLOW THE RIGHT FRONT AIRBAG TO DEPLOY IN A FRONTAL COLLISION CRASH OR THE SIDE IMPACT AIRBAG TO DEPLOY IN A SIDE COLLISION CRASH; SEVERE INJURY OR DEATH COULD OCCUR.

Fix: DEALERS WILL ENSURE THAT THE VEHICLE'S OCS WILL PROPERLY CLASSIFY CERTAIN SMALL CHILDREN WHEN SEATED ON THE FRONT EDGE OF THE SEAT AND WILL DISABLE THE RIGHT FRONT AIRBAGS. DEALERS WILL REPROGRAM THE VEHICLE'S OCS ELECTRONIC CONTROL UNIT TO PROVIDE AN INCREASED MARGIN FOR RECOGNITION OF CERTAIN SMALL CHILDREN. THE RECALL BEGAN ON DECEMBER 6, 2005. OWNERS MAY CONTACT HYUNDAI OF PUERTO RICO AT 1-800-981-0188.

Safety RecallFREE FIX AT DEALER
Apr 2005

NHTSA Campaign: 05V450000

Component: AIR BAGS

ON CERTAIN VEHICLES EQUIPPED WITH AN OCCUPANT CLASSIFICATION SYSTEM (OCS) THE RIGHT FRONT SEAT OF THE VEHICLE MAY MISCLASSIFY CERTAIN SMALL CHILDREN SEATED ON THE FRONT EDGE OF THE SEAT AS AN ADULT.

Risk: THE POSSIBILITY OF MISCLASSIFICATION OF CERTAIN SMALL CHILDREN AS AN ADULT MAY ALLOW THE RIGHT FRONT AIRBAG TO DEPLOY IN A FRONTAL COLLISION CRASH OR THE SIDE IMPACT AIRBAG TO DEPLOY IN A SIDE COLLISION CRASH; SEVERE INJURY OR DEATH COULD OCCUR.

Fix: DEALERS WILL ENSURE THAT THE VEHICLE'S OCS WILL PROPERLY CLASSIFY CERTAIN SMALL CHILDREN WHEN SEATED ON THE FRONT EDGE OF THE SEAT AND WILL DISABLE THE RIGHT FRONT AIRBAGS. DEALERS WILL REPROGRAM THE VEHICLE'S OCS ELECTRONIC CONTROL UNIT TO PROVIDE AN INCREASED MARGIN FOR RECOGNITION OF CERTAIN SMALL CHILDREN. THE RECALL BEGAN ON DECEMBER 21, 2005. OWNERS MAY CONTACT HYUNDAI AT 1-800-633-5151.

Owner-Reported Issues (20 of 216)

Air Bags9 issues
criticalAIR BAGS
Filed: Mar 2023

Your airbag warning light stays on all the time. Your mechanic says the problem is likely a faulty switch in the passenger seat belt, which is a common issue on this vehicle. If not fixed, the passenger airbag won't deploy in a crash. The repair will involve replacing or repairing the seat belt pretensioner switch.

NHTSA #: 11511672
criticalAIR BAGS
Filed: Jan 2023

Your air bag warning light is on continuously, and based on your research, this indicates the air bags may not deploy properly in a crash. This is a serious safety issue that needs immediate attention from a technician who can diagnose why the warning light is staying on. The fix will likely involve scanning the air bag system for fault codes and replacing any faulty sensors, wiring, or the air bag control module.

NHTSA #: 11500381
criticalAIR BAGS
Filed: Jun 2022

Your airbag warning light stays on continuously while the car is running. A mechanic diagnosed this as a faulty passenger seatbelt buckle switch. If the airbag system isn't functioning properly due to this switch malfunction, the airbags may not deploy in a crash, which is a serious safety concern. The fix will likely involve replacing the passenger seatbelt buckle switch to restore proper airbag system operation.

NHTSA #: 11471605
criticalAIR BAGS
Filed: Oct 2019

Your airbag warning light stays on whenever you turn on the ignition, which means there's a problem with your airbag system. This is a safety concern because if the airbag system isn't working properly, the airbags may not deploy in a crash when you need them. You should have a mechanic diagnose the airbag system to identify and fix the underlying issue.

NHTSA #: 11270284
criticalAIR BAGS
Filed: Aug 2019

Your airbag warning light turns on and off intermittently — sometimes while driving, sometimes while parked — even though the airbags have never deployed. This suggests an electrical or sensor issue with your airbag system that needs diagnosis. A technician will need to scan your vehicle's diagnostic codes and inspect the airbag system components to identify and repair the problem.

NHTSA #: 11243776
criticalAIR BAGS
Filed: Jan 2019

Your airbag warning light has been on for several weeks. You've found online that many owners report this problem, though it can have different causes. You should have the airbag system diagnosed by a mechanic to determine the specific issue, as the warning light indicates the airbag system may not function properly in a crash.

NHTSA #: 11164349
highAIR BAGS
Filed: Dec 2022

Your air bag warning light has come on. This indicates a potential problem with your air bag system that needs to be diagnosed. You should have a dealer or mechanic check the air bag system to identify the issue and perform any needed repairs.

Parts you may need:

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NHTSA #: 11497467
highAIR BAGS
Filed: Jul 2019

Your airbag warning light remains illuminated on the dashboard. This indicates a potential problem with your airbag system that needs diagnostic attention. A technician will need to scan your vehicle's airbag control module to identify the specific fault and determine what repair is needed.

NHTSA #: 11233551
highAIR BAGS
Filed: Jun 2019

Your airbag warning light is on, which may be related to a known issue from Hyundai's recall campaign 05V450000. The dealer was unable to reproduce the problem during diagnosis, so no repair was completed. The warning light remains illuminated, and the issue may also involve the seat belt buckle system.

Parts you may need:

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NHTSA #: 11221286
Vehicle Speed Control2 issues
criticalVEHICLE SPEED CONTROL
Filed: Apr 2025

Your accelerator pedal became stuck to the floor while merging onto the freeway, causing the engine to rev with the throttle wide open. Your brakes and emergency brake were ineffective at slowing the vehicle, forcing you to drive off the road to regain control. The problem was caused by a missing rubber grommet where the throttle cable passes through the firewall, combined with cracked plastic around the cable that allowed it to snag and jam. The fix will likely involve replacing the throttle cable assembly, installing the missing grommet, and inspecting the plastic conduit for damage.

NHTSA #: 11655016
criticalVEHICLE SPEED CONTROL
Filed: Jun 2019

Your car suddenly accelerated on its own while you were driving, even though no warning lights appeared on the dashboard. You took it to a Hyundai dealer, but they found no error codes or engine warning indicators. This could involve inspection of the throttle control system, fuel injection system, or engine control computer to identify why the acceleration occurred without triggering diagnostic warnings.

NHTSA #: 11219374
Unknown Or Other1 issue
criticalUNKNOWN OR OTHER
CrashFiled: Sep 2021

When you braked hard to avoid a car ahead that lost control, your Santa Fe turned unexpectedly and lost stability, forcing you to use extreme steering maneuvers to avoid a crash. You had to strain your neck to maintain control of the vehicle.

NHTSA #: 11433492
Steering,electrical System,service Brakes1 issue
criticalSTEERING,ELECTRICAL SYSTEM,SERVICE BRAKES
Filed: Nov 2020

You're experiencing electrical shocks in the driver's footwell area of your vehicle. You've been told there are 7 service bulletins related to this issue, and you've had to seek medical attention due to concerns about potential nerve damage. The problem appears to be linked to the accelerator control and engine control module. Fixing this will likely require a dealer inspection and possible replacement or repair of the electrical components in the accelerator control system.

NHTSA #: 11374286
Air Bags,seat Belts1 issue
criticalAIR BAGS,SEAT BELTS
Filed: Jun 2020

Your driver's seat belt is loose and has a faulty sensor that triggers the airbag warning light on your dashboard. A mechanic confirmed the seat belt sensor is defective, which prevents your driver's airbag from deploying in a collision even though the airbag itself works fine. The warning light stays on continuously whenever the vehicle is running. You'll need to replace the defective seat belt assembly and its sensors to restore proper airbag functionality.

NHTSA #: 11328664
Vehicle Speed Control,fuel/propulsion System1 issue
criticalVEHICLE SPEED CONTROL,FUEL/PROPULSION SYSTEM
Filed: Jan 2020

While backing out of your garage, the throttle got stuck, nearly causing a serious accident. This appears to be caused by a faulty throttle position sensor (TPS), and the owner notes many other vehicles have reported the same issue. The repair would likely involve replacing the throttle position sensor or inspecting the throttle mechanism for debris or mechanical failure.

NHTSA #: 11292467
Air Bags,structure1 issue
criticalAIR BAGS,STRUCTURE
Filed: Apr 2019

Your airbag warning light is turning on and off intermittently, which means the airbag system may not deploy properly in a crash. This is a serious safety concern that needs to be diagnosed and repaired by a mechanic right away. The repair will likely involve scanning the airbag system for diagnostic trouble codes and replacing any faulty sensors or wiring that's causing the warning light.

NHTSA #: 11195974
Unknown Or Other,engine,fuel/propulsion System1 issue
highUNKNOWN OR OTHER,ENGINE,FUEL/PROPULSION SYSTEM
Filed: Apr 2023

Your car suddenly lost power and won't run normally anymore. You can't drive faster than 20 mph without hearing backfiring sounds or the engine nearly dying. This suggests a fuel or ignition system problem that needs diagnosis to identify whether it's a fuel delivery issue, spark plug problem, or engine sensor failure.

Parts you may need:

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NHTSA #: 11517629
Electrical System1 issue
highELECTRICAL SYSTEM
Filed: Mar 2022

Your emergency brake light stays on even when the parking brake isn't engaged. Additionally, after refueling, your car won't start normally and requires revving the engine to start. The engine also won't shut off after you remove the keys unless you press the gas pedal to force it off. These issues suggest electrical problems with the brake light circuit and engine control system that need diagnostic testing.

NHTSA #: 11456515
Fuel/propulsion System1 issue
highFUEL/PROPULSION SYSTEM
Filed: May 2019

Your gas tank has developed corrosion and is leaking gasoline. A mechanic has confirmed the tank is corroded and the leak is a result of that corrosion. This is a fuel leak that needs prompt attention to prevent fuel loss and safety hazards.

NHTSA #: 11207875
Latches/locks/linkages1 issue
mediumLATCHES/LOCKS/LINKAGES
Filed: Sep 2024

Your tailgate won't open when you pull the handle. The dealer was notified but didn't diagnose or repair the issue, and Hyundai didn't provide assistance. The fix will likely involve inspecting and repairing or replacing the tailgate latch mechanism and handle linkage.

Parts you may need:

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NHTSA #: 11616406

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