Data sourced from NHTSA public database. For informational purposes only. Always consult a qualified mechanic.
2001 Volkswagen Passat — Known Issues & Recalls
Complaints from Jan 2011 to Dec 2006
The most reported issue is engine and engine cooling problems (72 complaints). 16 complaints involved crashes. 15 involved fires.
Open Safety Recalls (4)
NHTSA Campaign: 14E007000
Component: ENGINE AND ENGINE COOLING:ENGINE
The Gates Corporation (Gates) is recalling certain aftermarket Tru-Flow Water Pumps, part number TFW 41127, sold at certain NAPA Auto Parts and/or installed by automotive service technicians after November 1, 2013 (and manufactured August 2013 through October 2013) that have a black-colored pulley/sprocket or do not have 'US9377' stamped on the water pump housing. These service replacement parts were sold for use in model year 1999-2005 Audi A4, 2000-2006 Audi TT, 1998-2005 Volkswagen Beetle, 1999-2006 Golf, 1999-2008 and 2011-2013 Volkswagen Jetta, and 2000-2005 Volkswagen Passat. In the affected water pumps, the pulley or sprocket that turns the timing belt may develop microfractures causing the timing belt to fail.
Risk: A failure of the timing belt may cause the engine to shut down, potentially increasing the risk of a vehicle crash.
Fix: Gates will notify owners, and dealers will replace the water pump, free of charge. The recall began during May 2014. Owners may contact The Gates Corporation at 1-303-744-1911.
NHTSA Campaign: 08V156000
Component: FUEL SYSTEM, GASOLINE:DELIVERY
VOLKSWAGEN IS RECALLING 412,000 MY 1999-2005 PASSAT (5TH GENERATION) VEHICLES EQUIPPED WITH AUTOMATIC TRANSMISSIONS AND PRODUCED AFTER JUNE 14, 1999. THESE VEHICLES MAY HAVE AN UNDERBODY HEAT SHIELD THAT CAN BECOME DAMAGED. IN ADDITION, AFFECTED VEHICLES WITH AUTOMATIC OR MANUAL TRANSMISSIONS MAY HAVE A FUEL LINE (1.8T ENGINES ONLY) OR FUEL TANK VENTILATION VALVE (4MOTION/ALL WHEEL DRIVE ONLY) THAT CAN LEAK DUE TO FRACTURE.
Risk: A HEAT SHIELD THAT MAY CONTACT THE EXHAUST SYSTEM CAN RESULT IN A VEHICLE FIRE. IN ADDITION, A FUEL LEAK FROM A FUEL LINE OR FUEL TANK VENTILATION VALVE, IN THE PRESENCE OF AN IGNITION SOURCE, CAN LEAD TO A VEHICLE FIRE.
Fix: DEALERS WILL INSTALL ADDITIONAL UNDERBODY HEAT SHIELDS ON VEHICLES WITH AUTOMATIC TRANSMISSIONS TO COVER THE POSSIBLY DAMAGED AREAS AND FLASH ALL 1.8T ENGINES WITH A PRECAUTIONARY SOFTWARE UPDATE. DEALERS WILL ALSO INSPECT AND ADJUST THE FUEL LINE ROUTING ON 1.8T VEHICLES AND THE FUEL TANK VENTILATION VALVE ON 4MOTION/ALL WHEEL DRIVE VEHICLES, AND REPLACE COMPONENTS IF NECESSARY FREE OF CHARGE. THE RECALL BEGAN ON JUNE 13, 2008. OWNERS MAY CONTACT VOLKSWAGEN AT 1-800-822-8987.
NHTSA Campaign: 01V157000
Component: FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY
VEHICLE DESCRIPTION: PASSENGER VEHICLES. SULFUR IN FUEL INTERACTS WITH CERTAIN ADDITIVES FOUND IN WIDELY AVAILABLE GASOLINE CAUSING SULFUR TO BECOME DEPOSITED ON THE CONTACT POINTS OF THREE FUEL SENDING UNITS MOUNTED INSIDE THE FUEL TANK. THIS COULD CAUSE THE FUEL GAUGE TO READ FULL WHILE THE FUEL TANK MAY NOT IN FACT BE FULL OR COULD BE EMPTY.
Risk: RUNNING OUT OF FUEL WITHOUT WARNING WHILE THE FUEL GAUGE INDICATES THAT THERE IS SUFFICIENT FUEL IN THE TANK LEAD TO SAFETY PROBLEMS.
Fix: DEALERS WILL REMOVE THE EXISTING FUEL LEVEL SENDING UNITS AND REPLACE THEM WITH FUEL LEVEL SENDING UNITS USING A NEW ALLOY COMPOSED OF GOLD, SILVER, AND A SMALL AMOUNT OF NICKEL, WHICH WILL NOT CHEMICALLY REACT WITH SULFUR. VW/AUDI WILL ALSO CALL BACK VEHICLES THAT WERE REPAIRED UNDER A PREVIOUS RECALL LAST JUNE IN ORDER TO INSTALL THE UPDATED FUEL SENDING UNITS NHTSA 00V137/AUDI LB). OWNER NOTIFICATION BEGAN MAY 1, 2001. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT AUDI AT 1-866-892-2834.
NHTSA Campaign: 02V026000
Component: FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY:FILLER PIPE AND CAP
ON SOME PASSENGER VEHICLES, THE FUEL TANK FILLER NECK CAN SUFFER ABRASION DAMAGE IF THE REAR TIRE GOES FLAT AND THE VEHICLE IS DRIVEN UNTIL THE TIRE DISINTEGRATES.
Risk: FUEL LEAKAGE CAN OCCUR INCREASING THE RISK OF A FIRE.
Fix: DEALERS WILL FIT PASSAT VEHICLES WITH A NEW WHEEL HOUSE LINER THAT WILL BETTER PROTECT THE CAR'S FILLER NECK. JETTA VEHICLES WILL BE FITTED WITH A DIFFERENT METAL SHIELD DESIGNED TO ENHANCE ABRASION PROTECTION IN THE EVENT OF TIRE DISINTEGRATION. OWNER NOTIFICATION BEGAN JUNE 13, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT VOLKSWAGEN AT 1-800-822-8987.
Owner-Reported Issues (20 of 446)
Power Train →3 issues
AS MY SON GOT ON THE HIGHWAY THE TRANSMISSION FELT LIKE IT WAS SLIPPING AND JERKING TO THEN CATCH BACK UP TO THE ORIGINAL SPEED I WAS GOING. WHEN HE PUT HIS FOOT ON THE GAS PEDAL THE CAR WOULD STRUGGLE TO GO, 5 SECONDS LATER IT WOULD GET UP TO SPEED BUT THEN SLOW BACK DOWN. AT A STOPLIGHT THE CAR WOULD SHAKE ROUGHLY AND IDLE REALLY HIGH, THEN HE SAW THE FRONT OF THE HOOD START TO SMOKE AND I REALIZED THERE WAS A PROBLEM.
TL* THE CONTACT OWNS A 2001 VOLKSWAGEN PASSAT. THE CONTACT STATED THAT WHILE DRIVING AT UNKNOWN SPEEDS, THE TRANSMISSION WOULD SLIP AND THEN THE VEHICLE STALLED. THE ENGINE CONTINUED TO RUN, BUT THE VEHICLE WOULD NOT MOVE. THE VEHICLE WAS TAKEN TO A DEALER AND IT WAS DETERMINED THAT THE TEETH ON THE GEARS OF THE TRANSMISSION HAD FRACTURED AND THE ENTIRE TRANSMISSION NEEDED TO BE REPLACED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 160,000. UPDATED 8/19/15*CN THE CONSUMER STATED THERE WAS A RECALL FOR THE SAME MAKE, MODEL, AND YEAR BUT, THE CONSUMER'S VIN WAS NOT INCLUDED. UPDATED 9/30/2015*JS
2001 VW PASSAT STICKING GAS PEDAL COMMENTS: THIS HAS HAPPENED TO ME RECENTLY 2 TIMES....GAS PEDAL STUCK TO FLOOR, REDLINE, ALMOST CRASHED. RESEARCHING I FOUND IT TO BE A COMMON PROBLEM. VW SHOULD BE HELD ACCOUNTABLE... THIS IS A DANGEROUS SITUATION! SHOULD I STOP DRIVING IT??? MORE ACCOUNTS AT: HTTP://WWW.PASSATWORLD.COM/FORUMS/42-VOLKSWAGEN-PASSAT-B5-DISCUSSION/236513-ANYONE-ELSE'S-GAS-PEDAL-GET-STUCK.HTML. *TR
Air Bags →2 issues
The driver's side airbag of my 2001 VW Passat spontaneously deployed while I drove on Hwy 494 in Woodbury MN. Sometime within 24 hours before the airbag deployed, the airbag fault light turned on in the car's dashboard display. Within 15 minutes before the incident, the car's automatic locking locks unlocked twice while I was driving the car. After the second time, I tried to lock the car doors by pressing the lock button on the driver's door console but the doors would not locked. At that time I noticed that the two interior lights in the back seat area were turned on. All the doors of the car were properly shut. When the airbags deployed I was driving on the smooth 1 year old concrete section of Hwy 494. I did not hit anything on the highway. After the deployment, I parked on the shoulder, shut off the engine and opened the passenger door to air out the car. After about 5 minutes, I got back in the car and drove home. The automatic locks worked again. The interior lights automatically turned off. The drive home was uneventful.
MY CAR IS A 2001 MODEL, AND I'D LIKE TO KNOW IF IT HAS TAKATA AIRBAGS IN IT, EVEN IF IT ISN'T COVERED BY THE RECALL. DEALER DOESN'T KNOW IF THE AIRBAGS ARE TAKATA OR NOT. CAN YOU GIVE ME THIS INFORMATION?? I HOPE SO, OTHERWISE I DON'T KNOW HOW TO FIND OUT. THANKS [XXX] *DL INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6).*JB
Fuel/propulsion System →2 issues
STARTED SMELLING GAS AND MILEAGE STARTED DROPPI G BAD AROUND THE END OF NOVEMBER. WE SEE THAT THERE HAS BEEN RECALLS ON THE GAS TANK AND FUEL LINES FOR 01 VOLKSWAGEN PASSATS BUT UNFORTUNATELY NOT FOR THIS VIN # WHICH HAPPENS TO BE MY SONS CAR. NOW ITS AT THE SHOP BECAUSE ITS GAS MILEAGE WENT WAY DOWN AND AND SMELLS LIKE GAS AND HE WAS TOLD THAT HE WAS DRIVING A BOMB BASICALLY. IT COULD BE AROUND $1000 TO FIX IT. NONE OF US HAVE THAT KIND OF $ AND HES STILL HAS $800 LEFT OWEING ON IT. HELP
MY 2001 VOLKSWAGEN PASSAT HAS HAD AN R5 RECALL FOR FUEL LINES, FUEL TANK, AND A HEAT SHIELD. THE HARD (LOW PRESSURE FUEL RETURN?) LINE, THE MIDDLE ONE OF THE MOUNTING BRACKET ATOP THE FIREWALL, HAS FAILED CATASTROPHICALLY. IT NOW SPRAYS GASOLINE DIRECTLY DOWN ONTO THE CATALYTIC CONVERTER HEAT SHIELD. THIS IS THE SAME FAILURE IN THE SAME EXACT POINT THAT MANY OTHER OWNERS HAVE HAD. THIS PART IS DANGEROUS AND COULD HAVE KILLED ME AND DESTROYED MY CAR. VOLKSWAGEN REFUSED TO FIX IT. I'VE BEEN IN CONTACT WITH VW CUSTOMER CARE AND MY LOCAL DEALER, BOTH TOLD ME THAT ONCE THE RECALL IS CLOSED ON MY VEHICLE THAT THERE IS NOTHING THEY'LL DO. THEY WANTED ME TO TOW MY CAR TO THE DEALERSHIP AND PAY $135 FOR A DIAGNOSTIC UNTIL I SHOWED THEM A VIDEO OF THE FUEL LINE UNDER PRESSURE SPRAYING EVERYWHERE.
Engine →2 issues
FAULTY CAM CHAIN TENSIONER FAILED AND CAUSED SEVERE ENGINE DAMAGE TO VALVES, PISTONS, CAMSHAFT, CAM TIMING CHAIN. I WAS STATIONARY WAITING AT A RED LIGHT WHEN I HEARD A SUDDEN LOUD GRINDING NOISE FROM INSIDE THE ENGINE COMPARTMENT, THE ENGINE BEGAN TO SHAKE AND SPUTTER. THE CAR LOST MOST OF ITS POWER AND I WAS BARELY ABLE TO MAKE IT THROUGH THE INTERSECTION WHEN THE LIGHT TURNED GREEN. UPON INSPECTION IT WAS CLEAR TO SEE THAT THE CAM CHAIN TENSIONER HAD SELF DESTRUCTED AND CAUSED THE ENGINE TO FAIL.
I WAS DRIVING AND I PULLED INTO MY PARKING LOT AND MY ENGINE CAUGHT ON FIRE. I PUT IT OUT WITH SNOW THANK GOD OR IT WOULD HAVE BEEN A LOT WORSE. I ALWAYS HAVE COOLANT AND OIL AND I CHECKED IT A LOT CAUSE OF THE FREEZING WEATHER WE HAVE HAD RECENTLY HAD -30 FOR QUITE AWHILE. I CALLED VW CUSTOMER CARE AND THEY WERE VERY WORRIED ABOUT MY SAFETY AT 1ST THEN THEY HAD A PRODUCT SOMETHING GUY CALL ME AFTER SEE THE PICTURE I SENT THEM. I UNDERSTAND THEY HAVE PEOPLE ALWAYS LOOKING FOR A QUICK ESCAPE GOAT BUT THIS WAS A FIRE IT COULD HAVE BEEN SO MUCH WORSE IF THERE WAS NOT SNOW NEAR BY. I WANT MY CAR FIXED BUT I AM MORE WORRIED ABOUT THE NEXT PERSON THIS COULD HAPPEN TOO. I SHOULD TELL YOU AFTER ASK HIM IF HE JUST WANTED TO FIND THE REASON BEHIND IT HE SAID NO. PERSONALLY A CAR FIRE IS NOT A NORMAL THING. *TR
Electrical System,service Brakes →2 issues
I WAS DRIVING ON I-95 AT APPROX. 78 MPH WHEN THE CAR SUDDENLY SAYS STOP! BRAKE FAILURE! SEE VOLKSWAGEN SERVICE. IN MY RESEARCH ON THE ISSUE, I'VE FOUND THIS HAPPENS ON ALMOST ALL 1998-2001 VW PASSATS AND AUDI A-4S. THIS NEEDS TO BE ADDRESSED. *TR
ABS MODULE IS OUT, CAN'T GET EMISSIONS PASSED UNLESS I PAY OVER 600 DOLLARS. ALSO I DON'T HAVE ABS, CAN'T SEE IF MY CHECK ENGINE LIGHT MEANS ANYTHING BECAUSE I'M TOLD IT ALL GETS RE ROUTED THOROUGH THE ABS MODULE AND CAN'T GET PAST THAT PROBLEM. *TR
Engine,fuel/propulsion System →1 issue
TOOK CAR TO VW DEALER TO HAVE TIMING BELT REPLACED AND WAS NOTIFIED THAT THERE WERE SEVERAL OPEN RECALLS AND THEY OFFERED TO TAKE CARE OF THEM FREE OF CHARGE. HOWEVER, THEY WERE UNABLE TO PERFORM RECALL #08V156. MANUFACTURER #26E5. THEY INSTALLED THE HEAT SHIELD BUT COULD NOT PERFORM SOFTWARE UPGRADE. I NEVER RECEIVED ANY RECALL NOTICES IN THE MAIL. NOW VW WANTS TO BUY THE CAR BACK BECAUSE THEY CAN'T FIX IT. IT'S A 2001 VW PASSAT WITH 25K MILES IN SHOWROOM SHAPE. WAS NEVER DRIVEN IN SNOW AND GARAGED IT'S ENTIRE LIFE. THEY OFFERED ME $1500 OUT OF WHICH I OWE $1300 FOR THE TIMING BELT. THEY SAID IT MAY NEED A ECU BUT THEY ARE NO LONGER AVAILABLE FROM VW BUT REFUSE TO INSTALL A USED ONE. THE CAR HAS BEEN AT THE VW DEALER SINCE 12/28/2020. I WAS UNDER THE IMPRESSION THAT RECALLS NEVER EXPIRE.
Vehicle Speed Control,service Brakes →1 issue
ABS LIGHT ON AND BREAK LIGHT FLASHING
Service Brakes →1 issue
ABS CONTROL MODULE FAULT
Structure,fuel/propulsion System →1 issue
VWOFA HAVE NOT TAKEN STEPS NECESSARY TO FACILITATE THIS FIRE HAZARD RECALL!
Electrical System,air Bags,engine →1 issue
SO I GOT REAR ENDED AT THE OTHER PARTY'S FAULT AT HIGH SPEED WHILE I WAS AT A STOP SIGN AND THEY NEGLECTED TO STOP PUSHING ME INTO AN INTERSECTION FULL OF TRAFFIC...NO AIRBAGS DEPLOYED..AND SINCE MY HEATER DOESN'T WORK BUT PASSENGER SEAT HEAT BURNED MY 12 YEAR OLD DAUGHTERS BUTT...ANYONE HELP? I JUST WANT HEAT FOR MY BABIES..BELOW ZERO HERE :( THANK YOU!! [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR
Electrical System,structure →1 issue
ROLLED INTO VEHICLE IN FRONT. NO DAMAGE TO EITHER VEHICLE. CAR BURST IN TO FLAMES. TOTAL LOSS. *TR
Fuel System, Gasoline →1 issue
I NOTICE THAT FUEL IS LEAKING FROM MY VW PASSAT 2001'S FUEL TANK. I FILL OUT THIS COMPLAINT IN ORDER TO SEEK A HELP FROM AUTHORITIES ON THESE MATTERS AND ALSO KNOWING IF MY ISSUES CAN BE HANDLED BY VOLKSWAGEN AMERICA. *TR
Fuel System, Gasoline,fuel/propulsion System →1 issue
2001 PASSAT 1.8T MANUAL TRANSMISSION DEVELOPED FUEL LEAK ON THE FIREWALL ATTACHMENT AREA, ON THE MIDDLE LINE DIRECTLY OVER CATALYTIC CONVERTER; CAR COMPARTMENT SMELLED HEAVILY OF GASOLINE. STOPPING CAR AND INSPECTING THE FUEL LINE SHOWED THE CRACK. THIS IS A VERY SERIOUS ISSUE AND WAS VERY LUCKY IN THIS CASE NOT TO HAVE CAR ON FIRE. PLEASE INVESTIGATE THIS AS THERE SEEMS TO BE RELATED RECALLS FROM VW ON THIS ISSUE. I'M SCARED TO HAVE KIDS ON BOARD THE PASSAT. *TR
Air Bags,structure →1 issue
I WAS STOPPED AT A STOP LIGHT THAT WAS OUT OF ORDER. THE DRIVER OF THE SUV IN FRONT OF ME TOOK HER FOOT OFF THE BRAKE AND I ASSUMED SHE WAS GOING TO SUBSEQUENTLY DEPRESS THE ACCELERATOR, SO I INSTINCTIVELY PUT MY FOOT ON THE ACCELERATOR TO EASE FORWARD. UNFORTUNATELY, I MISCALCULATED AS THE DRIVER IN FRONT OF ME DID NOT MOVE FORWARD. AS A RESULT OF MY ACTIONS, I REAR-ENDED THE DRIVER IN FRONT OF ME. I WAS GOING BETWEEN 5-10 MPH. MY CAR SUSTAINED ABOUT 90% OF THE DAMAGE. MY COMPLAINT IS REGARDING THE DEPLOYMENT OR LACK THEREOF OF THE AIRBAGS. THEY NEVER DEPLOYED. MAYBE I WAS WRONG TO ASSUME THAT THEY WOULD DEPLOY ON SUCH A LOW SPEED. PLEASE ADVISE AS THE IMPACT FROM THE ACCIDENT WAS RATHER STRONG. *TR
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Related Vehicles
Other Volkswagen Passat years:
Other 2001 vehicles: