2002 Volkswagen Passat — Known Issues & Recalls

To Whom It May Concern, I am submitting this letter as a formal complaint regarding an authorized automobile dealer’s refusal to perform an open safety recall on my vehicle. Vehicle information: * Year/Make/Model: 2002 Volkswagen Passat 1.8T GLS * VIN: [XXX] I contacted Platinum Volkswagen, of Hicksville, New York, an authorized Volkswagen dealer, on January 7, 2026, to schedule a repair for an open safety recall applicable to my vehicle. I was advised by the service manager that the owner of the dealership refused to perform the recall repair solely based on the age of the vehicle. He advised me to request service at another authorized dealership. The service manager confirmed that the parts for the recall were available or could have been ordered and that the decision was based solely on the individual VW franchise owner's discretion not to service older vehicles. My understanding of federal motor vehicle safety law is that open safety recalls do not expire due to vehicle age, and that manufacturers and their authorized dealers are required to remedy such recalls at no cost to the owner. The dealer did not cite recall closure, lack of available parts, or any condition that would make the repair unsafe or infeasible. I am requesting that the National Highway Traffic Safety Administration review this matter and determine whether the dealer’s refusal is consistent with federal safety recall requirements. Please let me know if additional documentation or information is required. Thank you for your time and attention. Sincerely, [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

I was letting my car run for a couple of minutes for the AC to cool down the car and I went into my house. When I came out about 2 minutes later, there was a large puddle of gas under the car in front of the right rear wheel and gas was running down the driveway all the way to the street. I immediately turned off the car and the gas stopped pouring out from under the car. I was lucky the car, my house or I did not go up in flames.

FUEL LEAKING FROM FITTING ON TOP OF TANK NEAR FUEL LEVEL SENDING UNIT.

I PURCHASED A 2002 PASSAT W8 4-MOTION, HAVING ONLY 126,000 MILES ON THE ODOMETER, IN OCTOBER 2017 OFTEN AFTER REFUELING THE VEHICLE, I WOULD NOTICE THE FAINT SCENT OF GASOLINE. UPON INVESTIGATING WHERE THE GASOLINE SMELL WAS ORIGINATING, I FOUND IT HAD DEVELOPED A VERY LARGE FUEL LEAK FROM WHICH FUEL COULD BE SEEN DRIPPING ON THE FORWARD, LEFT SIDE OF THE FUEL TANK. AFTER PERFORMING SOME BRIEF RESEARCH, I FOUND THAT THERE WAS A RECALL ON THE PASSAT 4-MOTIONS, DATED APRIL 2008, IN REGARDS TO A VENTILATION VALVE ON THE FUEL TANK. I PROMPTLY MADE A APPOINTMENT WITH MY LOCAL VW DEALER FOR DEC 4TH. ON DECEMBER 6, 2017, I CONTACTED THE DEALERSHIP ASKING JAY, THE SERVICE MANAGER AT THE VW DEALERSHIP, IF THEY FOUND THE VENT VALVE TO BE LEAKING. I WAS TOLD THAT THE VALVE WAS IN FACT LEAKING AT THE BONDED VALVE POINT. AFTER HEARING NOTHING THE NEXT TWO DAYS, I RECEIVED A PHONE CALL FROM VW STATING THAT THEY FOUND THE UNDER-BODY DAMAGE TO BE THE CAUSE OF THE LEAK. I REQUESTED TO SEE THE PICTURES OF THE DAMAGE SO THAT I COULD EXAMINE THEM MYSELF. ON DECEMBER 11, 2017, I RECEIVED THE PICTURES FROM THE SERVICE MANAGER SHOWING THE HEAT SHIELDS SURROUNDING THE TANK TO HAVE SOME BRUSH MARKS AND TO BE DISFIGURED A BIT. PLEASE KEEP IN MIND, THIS WAS A KNOWN ISSUE IN THE EARLY 2000'S, AND THE VEHICLE IS NOW 15 YEARS OLD WITH 127,000 MILES ON IT AND THE RECALL HAD BEEN COMPLETED. THIS "DAMAGE" WOULD NOT LEAD TO A FUEL TANK LEAK AS THE FUEL TANK ITSELF WAS NOT DAMAGED. VERY UPSET, I WROTE TO THE REGIONAL CASE MANAGER ON DEC 11, 2017 WITH MY THOUGHTS ON THE DAMAGE AND TO GET MORE DETAILS ON THE CASE. I HAVE YET TO RECEIVE A RESPONSE.

WHEN FUEL TANK HAS APPROXIMATELY 8 GALLONS OR MORE, FUEL POURS OUT FROM UNDER THE REAR DRIVER'S SIDE ABOUT TWO FEET FROM THE OUTER KICK PANEL. NOTICED THERE WAS A RECALL AND VWOA SAID THAT MY VIN DOES NOT QUALIFY FOR THE RECALL DESPITE MY EXPLAINING THAT THE PROBLEM IS IDENTICAL TO OTHER COMPLAINTS ON VEHICLES THAT WERE RECALLED. THIS WAS AT 118K MILES AND IT HAPPENED TO THE PREVIOUS OWNER ARROUND 80K.

FUEL LEAK AFTER FILLING GAS TANK. LEAK ON DRIVER SIDE UNDER REAR DOOR. STOPS AFTER GAGE IS BELOW 3/4 FULL.

THE ABS LIGHT CAME ON AND BRAKE LIGHT IS FLASHING RED. THE ABS MODULE SEEMS TO BE BAD. THE VEHICLE HAS THESE LIGHTS WHEN ITS MOVING AND STATIONARY

THE ABS BRAKES ARE FAULTY....THEY WORK RANDOMLY. FROM WHAT I HAVE RESEARCH THIS PARTICULAR MODULAR SHOULD HAVE BEEN A FACTORY RECALL.....

I GET AN AUDIO AND VISUAL ALERT ON MY DASH STATING TO 'STOP, BRAKE FAILURE' IT HAS OCCURRED MANY TIMES WHILE DRIVING, TURNING, AND PARKED WITH THE CAR ON. THE CAR'S BRAKES HAVE NEVER FAILED TO BRAKE APPROPRIATELY. I BROUGHT THE CAR INTO MY MECHANIC. THE OBD 2 SCAN SHOWS NO FAULTS AND MY MECHANIC SAYS THE BRAKES ARE FINE AND THESE CARS ARE KNOWN TO HAVE A FAULTY ELECTRONIC BOARD WHICH FALSELY ALERTS OF A BRAKE FAILURE.

ABS LIGHT IS ON

PERIODICALLY, WHEN DRIVING, THE "ABS", "BRAKE", AND THE "ANTI SLIP REGULATION" LIGHTS WILL FLASH WITH AN ALARM SOUND THAT LASTS AROUND THREE SECONDS AND THE LIGHTS GO OFF. THIS HAPPENS WHEN THE CAR IS RUNNING AND HAS HAPPENED ON THE HIGHWAY AND WHILE STOPPED. THERE IS NO DIFFERENCE IN THE WAY THE CAR HANDLES, DRIVES, OR BRAKES DURING AND AFTER THIS OCCURS. ON ONE INSTANCE THE "ANTI SLIP REGULATION" LIGHT STAYED ON AND I HAD TO STOP AND SHUT THE CAR OFF. WHEN I STARTED IT AGAIN, THE LIGHT WAS EXTINGUISHED. THIS HAS BEEN GOING ON FOR 3-4 MONTHS AND ONLY HAPPENS ABOUT ONCE A WEEK.

WHILE DRIVING INTO THE MALL PARKING LOT AT SPEED OF 20 MPH ALL AIRBAGS EXPLODED EXCEPT THE STEERING WHEEL AIRBAG AND MY DAUGHTER SUFFERED FROM ARM AND AIR INJURIES

AIR BAG FAULT MESSAGE WHEN STARTING MY CAR EVERYTIME.

DIDNT EXPLAIN FULLY THE FIRST TIME, SO HERE GOES. MY VW HAS ENGINE FAILURE, VW HAD A LAWSUIT AGAINST THEM SOME YEARS BACK BECAUSE OF A ENGINE SLUDGE PROBLEM. THE ENGINE RAN HOT BECAUSE IT WAS A TURBO POWERED ENGINE, PLUS NOT HAVING ENOUGH OIL TO KEEP IT COOL. CAUSING THE OIL TO BREAKDOWN AND MAKE SLUDGE WHICH CLOGGED UP THE OIL PUMP AND STARVED THE ENGINE OF OIL LEADING TO ENGINE FAILURE. THIS IS WHAT IM EXPERENCING RIGHT NOW, I HAVE ENGINE FAILURE DUE TO SLUDGE. VW LOST THAT LAWSUIT AND STILL WONT ACKNOWLEDGE THE DESIGN FLAW, IM STILL MAKING PAYMENTS ON MY CAR, IT RAN PERFECT. ALL MAINTENANCE RECORDS ARE DOCUMENTED, THE CAR IS IN ALMOST PERFECT CONDITION FOR A 2002. I WANT VW TO FIX WHAT THEY CREATED, I DONT HAVE 3000 DOLLARS TO BUY AN ENGINE FOR IT. ITS NOT MY DESIGN! I WAS DRIVING DOWN ATLANTIC AVE IN RALEIGH NC GOING 45 MPH WHEN MY ENGINE DIED, HAD TO PUSH MY CAR OUT OF TRAFFIC INTO A NEARBY PARKING LOT.

ENGINE FAILURE, CAR WAS DRIVING PERFECT NO PROBLEMS. ALL OF A SUDDEN IT STARTS VIBRATING AND SHAKING OUT OF CONTROL. CALLED MY MECHANIC HE TOLD ME TO BRING IT BY, I STARTED ON MY WAY TO DRIVE TO THE SHOP SO HE COULD TAKE A LOOK. CAR DIED 1 MILE FROM SHOP WHILE I WAS DRIVING IN TRAFFIC. I WAS GOING 45MPH WGEN IT FAILED, I HAD TO GET OUT THE CAR PUSH IT OUT OF TRAFFIC BY MYSELF. A VW PASSAT WAGON! HEAVY? YES VERY MUCH SO. GOT IT TOWED MY MECHANIC LOOKED AT IT AND SAID IT WASNT GETTIN ENOUGH OIL.

WHEN IT RAINS THE CAR GETS FLOODED CAUSING THE WHOLE WIRING SYSTEM THROUGH THE CAR TO GET DAMAGE. THE CAR WILL SUDDENLY LOSE POWER AND DIE AS YOUR DRIVING. SEEMS TO HAPPEN. WHEN ON HIGHWAY MOST. THE CAR WILL NOT START OR CRANK. I'VE HAD TO VACUUM THE FLOOR BOARDS AND TRUNK, SEARCH FOR DAMAGED WIRES, CHANGE RELAYS AS WELL AS CAMSHAFT POSITION SENSOR, AND FUEL PUMP.AS WELL AS SENSORS. TRYING TO GET IT RUNNING AGAIN. ALSO THE TRANSMISSION JERKS VERY HARD WHEN TRYING TO GO INTO REVERSE AND MOST OF THE TIME IN SLIPS OUT OF GEAR WITHIN1OR 2 SECONDS.

HEADLIGHT PIGTAILS HAVE MELTED ,FUEL PUMP HAS GONE ,AND THE PLASTIC RESERVOIR PEICE FROM MY COOLANT PUMP HAS MELTED OFF DRIVER SIDE WIPER ARM BAR HAS MALFUNCTIONED

THE GAS TANK IS LEAKING ON THE UPPER SIDE BEHIND THE REAR SEATS WHEN IS FULL. I THINK VOLKSWAGEN RECALLED SOME VEHICLES FOR THE SAME PROBLEM IN THE PAST.

ABS LIGHT COMES ON WHILE DRIVING BRAKES LIGHT FLASHES ON AND OFF WITH NOISE

TL* THE CONTACT OWNS A 2002 VOLKSWAGEN PASSAT THE CONTACT STATED THAT THE VEHICLE LEAKED FUEL WITHOUT WARNING. THE VEHICLE WAS SERVICED PER NHTSA CAMPAIGN NUMBER: 08V156000 (FUEL SYSTEM), BUT THE REMEDY FAILED TO REPAIR THE VEHICLE. THE CONTACT STATED THAT THE VENTILATION VALVE WAS FRACTURED AND CAUSED FUEL TO LEAK. ALSO, THE TANK ONLY LEAKED WHEN IT WAS MORE THAN HALF FULL. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS APPROXIMATELY 110,000. UPDATED 01/25/17*LJ *TR