MyCarTSB

2004 Chevrolet Malibu Engine Problems

22 owner-reported engine complaints from NHTSA data

22
Complaints
Feb 2005Dec 2015
Date Range

Data sourced from NHTSA public database. For informational purposes only. Always consult a qualified mechanic.

Owner Complaints (22)

mediumENGINE
Filed: Dec 2015

TL* THE CONTACT OWNS A 2004 CHEVROLET MALIBU. AFTER THE VEHICLE WAS REPAIRED ACCORDING TO NHTSA CAMPAIGN NUMBER: 14V224000 (POWER TRAIN), THE ENGINE STALLED AND THE CHECK ENGINE LIGHT ILLUMINATED. THE FAILURE OCCURRED DURING THE THIRTY TWO MILE DRIVE FROM THE DEALER. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. PRIOR TO HAVING THE RECALL REPAIR PERFORMED, THE CONTACT HAD NOT EXPERIENCED A FAILURE. THE VIN WAS UNKNOWN. THE FAILURE MILEAGE WAS APPROXIMATELY 120,000.

NHTSA #: 10809678
mediumENGINE
Filed: Nov 2015

TL* THE CONTACT OWNS A 2004 CHEVROLET MALIBU. THE CONTACT STATED THAT WHEN THE IGNITION WAS TURNED TO THE ON POSITION, ALL THE WARNING INDICATORS ILLUMINATED AND THE ENGINE FAILED. THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC WHERE IT WAS DIAGNOSED THAT THE CONTROL MODULE AND THE BATTERY NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED, BUT THE FAILURE PERSISTED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE VIN WAS INVALID. THE APPROXIMATE FAILURE MILEAGE WAS 125,000.

NHTSA #: 10795154
mediumENGINE
Filed: Sep 2015

VEHICLE WAS PARKED. KEY WILL TURN, THE ENGINE WILL CRANK BUT WILL NOT START. MECHANIC CHECKED THE VEHICLE ON SITE AND HAD TO BE PULLED TO THE MECHANIC'S SHOP. MECHANIC DISCOVERED THAT ANTI THEFT SYSTEM WAS ON. THE ISSUE WAS FIXED. AMOUNT OF REPAIR WAS ABOUT 100 DOLLARS.

NHTSA #: 10761381
mediumENGINE
Filed: Mar 2015

TL* THE CONTACT OWNS A 2004 CHEVROLET MALIBU CLASSIC. WHILE AT A RED LIGHT, THE VEHICLE STALLED. THE VEHICLE RESTARTED AND RESUMED NORMAL OPERATION. THE VEHICLE WAS DRIVEN TO THE CONTACT'S RESIDENCE. THE VEHICLE WAS NOT TAKEN TO THE DEALER OR AN INDEPENDENT MECHANIC. THE MANUFACTURER WAS NOT NOTIFIED. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 173,000.

NHTSA #: 10695184
mediumENGINE
Filed: Oct 2014

TL* THE CONTACT OWNS A 2004 CHEVROLET MALIBU. THE CONTACT STATED WHILE DRIVING APPROXIMATELY 15 MPH, THE VEHICLE STALLED WITHOUT WARNING. THE VEHICLE WAS TAKEN TO A DEALER WHERE THE FAILURE WAS DIAGNOSED. HOWEVER, THE CONTACT WAS UNAWARE OF THE DIAGNOSIS. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 13,916.

NHTSA #: 10644945
mediumENGINE
Filed: Jul 2014

TL* THE CONTACT OWNS A 2004 CHEVROLET MALIBU. THE CONTACT STATED THAT THE VEHICLE FAILED TO START AFTER NUMEROUS ATTEMPTS. THE FAILURE OCCURRED INTERMITTENTLY. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC FOR DIAGNOSTIC TESTING, BUT THE FAILURE COULD NOT BE DUPLICATED. THE MANUFACTURER WAS NOT NOTIFIED. THE APPROXIMATE FAILURE MILEAGE WAS 130,000.

NHTSA #: 10607711
mediumENGINE
Filed: Apr 2014

TL* THE CONTACT OWNS A 2004 CHEVROLET MALIBU. THE CONTACT STATED THAT WHILE DRIVING 40 MPH, THE VEHICLE STALLED WITHOUT WARNING. THE VEHICLE WAS TAKEN TO THE DEALER BUT THE CONTACT REFUSED DIAGNOSTIC TESTING. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 100,000 AND THE CURRENT MILEAGE ON THE VEHICLE WAS 205,000.

NHTSA #: 10584393
mediumENGINE AND ENGINE COOLING,ELECTRICAL SYSTEM
Filed: Nov 2011

CAR ENGINE WILL SHUT DOWN AT RANDOM TIMES SHOWING ANTI-THEFT LIGHT. EVEN WHILE DRIVING. THIS IS A DANGEROUS SITUATION. *TR

NHTSA #: 10434827
mediumENGINE AND ENGINE COOLING,ELECTRICAL SYSTEM
Filed: Oct 2011

VEHICLE'S ANTI-THEFT SYSTEM FREQUENTLY LOCKS UP, PREVENTING DRIVER FROM STARTING CAR FOR A MINIMUM OF 10-15 MINUTES. HAS FAILED ON AVERAGE ONCE PER TWO MONTHS SINCE 2005. HAVE HAD THE IGNITION SWITCH REPLACED MULTIPLE TIMES YET THE PROBLEM PERSISTS. *TR

NHTSA #: 10430553
mediumENGINE AND ENGINE COOLING,STRUCTURE
Filed: Jun 2011

A/C HOSES RUB THE FRAME AND CREATE A HOLE IN THE LINE THAT CAUSES FREON 134A TO BE RELEASED IN TO THE AIR AND THE EXPENSE IS OVER 500. TO REPAIR ON THE 2004 CHEVY MALIBU. *TR

NHTSA #: 10404495
mediumENGINE AND ENGINE COOLING
Filed: May 2011

ENGINE FAILURE AND INTERMITTENT STARTING PROBLEMS. WHILE DRIVING A 2004 CHEVROLET MALIBU, ITS ENGINE CUT OUT WITHOUT WARNING, CAUSING THE VEHICLE TO LOSE ALL POWER CONTROLS IE. STEERING AND BRAKING. AFTER THIS INCIDENT, THE CAR WOULD INTERMITTENTLY NOT START FOR APPROXIMATELY 2 WEEKS. AFTER THE 2 WEEKS, THE VEHICLE WOULD NOT START AT ALL. THE VEHICLE WAS TAKEN TO THE DEALER WHO DIAGNOSED THE PROBLEM AS A FAULTY PASSLOCK CYLINDER, WHICH IS PART OF THE ANTI-THEFT SYSTEM ON GM CARS. THE PASSLOCK CYLINDER WAS REPLACED. THE PART IS NOT AVAILABLE. *TR

NHTSA #: 10399257
mediumENGINE AND ENGINE COOLING
Filed: Mar 2010

2004 CHEVROLET MALIBU TIMING CHAIN FALLING APART DUE TO ROTATING COLLARS ON THE CHAIN WHICH GO BETWEEN GEAR TEETH FALLING OFF. MECHANIC SAID I PROBABLY HAVE 30 - 40 PIECES IN MY OIL PAN. THIS WERE MADE WITH A SLIT INSTEAD OF SOLID WITH JUST A HOLE TO SLIDE A PIN THROUGH FOR ATTACHMENT. GM HAD A RECALL OF THE SATURN WITH THE SAME ENGINE FOR THE SAME PROBLEM BUT GM CLAIMS THAT ALL RECALLS ARE VIN SPECIFIC AND MY CAR DIDN'T FALL UNDER THE RECALL. I'VE READ OF OTHER INCIDENTS WHERE THIS HAS CAUSED BREAKAGE, RESULTING IN ACCIDENTS DUE TO THE ENGINE STOPPING AND BEING DESTROYED. *TR

NHTSA #: 10318424
mediumENGINE AND ENGINE COOLING
Filed: Mar 2009

2004 CHEVROLET MALIBU MAXX HAS A BURNT OIL SMELL. CONSUMER STATES THAT THE DEALERSHIP CAN NOT FIND THE CAUSE OF THE PROBLEM. *NJ THE CONSUMER STATED AFTER HE CHANGED THE OIL, THE SMELL WOULD LINGER FOR 3-4 WEEKS AFTER TRAVELING HIGHWAY SPEED FOR MORE THAN 20 MILES OR MORE. *JB

NHTSA #: 10264550
mediumENGINE AND ENGINE COOLING
Filed: May 2008

TL*THE CONTACT OWNS A 2004 CHEVROLET MALIBU. THE CONTACT'S VEHICLE WILL NOT START ON SEVERAL OCCASIONS. SHE TOOK THE VEHICLE BACK TO THE DEALER THREE TIMES, BUT THEY WERE UNABLE TO DUPLICATE THE FAILURE. THE MOST RECENT FAILURE OCCURRED ON APRIL 12, 2008. AFTER DRIVING OFF THE DEALER LOT, THE CONTACT MADE A STOP AND THE VEHICLE FAILED TO RESTART. THE VEHICLE IS CURRENTLY AT THE DEALER, BUT THEY ARE STILL UNABLE TO DIAGNOSE OR DUPLICATE THE FAILURE. THEY ALSO WILL NOT ATTEMPT TO CHANGE ANY PARTS TO LOCATE THE FAILURE. THE FAILURE MILEAGE WAS 70,889. UPDATED 05/21/08 *BF UPDATED 05/20/08

NHTSA #: 10226423
mediumENGINE AND ENGINE COOLING
Filed: Dec 2006

COOLANT LOW INDICATOR CAME ON DASH BOARD. TOOK CAR TO DEALERSHIP WAS ADVISED COOLANT LEAKING ON GASKET. PARTS WERE REPLACED, ENGINE LIGHT THEN CAME ON NEXT DAY TOOK CAR BACK WAS ADVISED NEEDED TO ORDER PART FOR CATALYTIC CONVERTER. PARTS STILL HAVEN'T CAME IN AND ENGINE LIGHT STILL ON. WAS TOLD THE MALIBU HAS A COMPLEX EXHAUST SYSTEM. *NM

NHTSA #: 10175422
mediumENGINE AND ENGINE COOLING
Filed: Apr 2006

BRAND NEW MONTE CARLO SS 2004 USEING EXSESSIVE AMOUNT OF OIL.THIS PROBLEM STARTED ABOUT 700 MILES AND CONTINUES TODAY,HAVE USED ABOUT 6 QUARTS SO FAR CAR HAS 5000 MILES ON IT NOW. *NM

NHTSA #: 10154862
mediumENGINE AND ENGINE COOLING
Filed: Feb 2005

WHILE DRIVING VEHICLE WILL JUST STALL. HOWEVER, THE VERY FIRST TIME THE VEHICLE WOULD NOT START. CONSUMER HAD THE VEHICLE TOWED. THE VEHICLE HAS DONE THIS A TOTAL OF 5 TIMES. CONSUMER HAS TAKEN THE VEHICLE IN SEVERAL TIMES. DEALER HAD THE VEHICLE ELEVEN DAYS, AND THEY COULD NOT FIND ANYTHING WRONG WITH IT. *AK *JB

NHTSA #: 10107076
mediumENGINE AND ENGINE COOLING,EQUIPMENT
Filed: Feb 2005

CONSUMER CONCERNED ABOUT OWNERS BEING NOTIFIED BY DEALERSHIP ABOUT RECALLS. *BF THE CONSUMER WAS INFORMED OF TWO RECALLS (04027 AND 04030) WHEN SHE CONTACTED THE DEALER ABOUT THE DIPSTICK BEING DIFFICULT TO REMOVE AND THE OWNERS MANUAL. THE RECALLS CAME OUT TWO MONTHS BEFORE THE CONSUMER PURCHASE HER VEHICLE. *NM

NHTSA #: 10111444
mediumENGINE AND ENGINE COOLING
Filed: Feb 2005

VEHICLE CONTINUED TO STALL AND CUT OFF. THERE HAVE BEEN INSTANCES WHERE THE VEHICLE SHUT DOWN AND HAD TO BE TOWED. VEHICLE IS AT THE DEALERSHIP, AGAIN THEY ARE UNABLE TO DUPLICATE THE PROBLEM.*AK

NHTSA #: 10110903
mediumENGINE AND ENGINE COOLING
Filed: Sep 2004

CHECK ENGINE LIGHT ILLUMINATED WHILE DRIVING. VEHICLE STALLED INTERMITTENTLY. VEHICLE HAD BEEN TO DEALER ON THREE SEPARATE OCCASIONS, AND THEY WERE UNABLE TO DUPLICATE THE PROBLEM. *AK

NHTSA #: 10091797
mediumENGINE AND ENGINE COOLING,FUEL SYSTEM, GASOLINE,ELECTRICAL SYSTEM
Filed: Aug 2004

WHILE TRAVELING AT ANY SPEED VEHICLE STALLED. WITHOUT CONSUMER HAD SEVERAL CLOSE CALLS OF BEING REAR ENDED. VEHICLE WAS SERVICED SEVERAL TIMES, BUT PROBLEM RECURRED. *AK

NHTSA #: 10089418
mediumENGINE AND ENGINE COOLING
Filed: Jul 2004

VEHICLE EXPERIENCED AN ONGOING PROBLEM WITH STALLING WHILE DRIVING. THIS OCCURRED TWICE A WEEK. VEHICLE HAD BEEN TO THE DEALER ON TWO SEPARATE OCCASIONS, AND DEALER REPLACED THE IGNITION SWITCH, BUT PROBLEM RECURRED. VEHICLE WAS TAKEN A SECOND TIME TO DEALER, WHO WAS UNABLE TO DUPLICATE THE PROBLEM. *AK

NHTSA #: 10081953

Other 2004 Chevrolet Malibu Issues