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2025 Toyota Rav4 Body & Structure Problems

5 owner-reported body & structure complaints from NHTSA data

5
Complaints
Jan 2026Nov 2025
Date Range

Data sourced from NHTSA public database. For informational purposes only. Always consult a qualified mechanic.

Owner Complaints (5)

criticalSTRUCTURE
Filed: Nov 2025

Your power rear liftgate closes with significant force and cannot be stopped by pushing up on the pull handles or edges—you must press a specific spot near the center of the liftgate edge to stop it. This creates a safety risk because the liftgate can close on children, pets, or anyone's hands or body. The fix will likely require inspection and adjustment or replacement of the liftgate's closing mechanism and safety sensors.

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NHTSA #: 11698009
highSTRUCTURE
Filed: Jan 2026

While driving your RAV4, you heard a loud bang noise and discovered the sunroof had shattered, even though it was closed at the time. You didn't see any external impact or damage that would have caused this. The sunroof may need to be completely replaced, which typically involves removing the old glass panel and installing a new one.

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NHTSA #: 11713460
highSTRUCTURE
Filed: Nov 2025

You noticed rust forming on your vehicle's body shortly after buying it. The dealership suggested just painting over the rust rather than finding out why it's forming in the first place. You're concerned this could be a manufacturing defect that might cause safety issues later on. Addressing this properly would likely involve identifying the source of moisture or corrosion and either repairing the affected area or replacing the corroded structural component.

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NHTSA #: 11700805
mediumSTRUCTURE
Filed: Aug 2025

You noticed that your RAV4's body panels feel soft and flex when you push on them with moderate pressure, and a magnet shows only weak attraction to the material. When you accidentally pushed the door closed with your body while carrying groceries, the panel flexed inward, made creaking and clicking sounds, then popped back into shape. You're concerned whether this soft body material will provide adequate protection in a collision.

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NHTSA #: 11681180
mediumSTRUCTURE,UNKNOWN OR OTHER
Filed: May 2025

Enter water when open doors after to rain. All the doors. Dealer in Puerto Rico not resolver problem.

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NHTSA #: 11662941

Other 2025 Toyota Rav4 Issues