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2002 Jeep Wrangler Suspension Problems

17 owner-reported suspension complaints from NHTSA data

17
Complaints
2
Crashes
Feb 2005Dec 2019
Date Range

Data sourced from NHTSA public database. For informational purposes only. Always consult a qualified mechanic.

Owner Complaints (17)

criticalSUSPENSION,STRUCTURE
Filed: Feb 2022

Your Jeep's frame has developed severe rust and rot, making the vehicle unsafe to drive and unsuitable for family travel. The lower and upper control arms have corroded to the point where they need to be welded back in place. This is a structural integrity issue that affects the vehicle's safety and drivability. Repair will likely require professional frame welding and replacement of corroded suspension components.

NHTSA #: 11454402
criticalSUSPENSION
Filed: Dec 2019

Your Jeep's frame has significant rust and corrosion damage that compromises the structural integrity of the vehicle. This makes it unsafe to drive, as the frame is essential for supporting the vehicle's weight and protecting occupants in a crash. Frame repair typically involves welding or replacement of severely corroded sections, which is a major structural repair.

NHTSA #: 11290476
criticalSUSPENSION
Filed: Nov 2019

Your Jeep's frame has extensive rust damage that makes it unsafe to drive. The structural integrity of the vehicle is compromised due to corrosion. A complete frame inspection and likely replacement will be necessary to restore safe operation.

NHTSA #: 11278889
criticalSUSPENSION,UNKNOWN OR OTHER
CrashFiled: Aug 2019

Your Jeep's frame rails rusted from the inside out on both sides and the rear, but the exterior looked fine with good paint coating, making the damage invisible until it was too late. The internal rot eventually ate through the frame completely, causing the bracket that attaches the spring and axle to the frame to break off while driving, which resulted in a crash. The rust couldn't be detected during normal inspections because it was hidden inside the frame rails. Fixing this would require replacing the corroded frame rails or installing an entirely new frame.

NHTSA #: 11242713
criticalSUSPENSION,STRUCTURE,UNKNOWN OR OTHER
Filed: Jul 2019

Your vehicle's frame is experiencing severe rust and deterioration. The front control arms show signs of cracking, and the transmission/skid plate has rusted through completely, causing the transfer case and transmission to separate from the frame during city driving. This structural failure creates a serious safety hazard and requires immediate professional inspection and frame/suspension repair.

NHTSA #: 11233297
criticalSUSPENSION,STRUCTURE,UNKNOWN OR OTHER
Filed: Sep 2017

Your Jeep's frame has severe rust damage that's so extensive a repair shop couldn't safely lift the vehicle to install new tires. You can push your finger through the frame in some spots, which creates a serious structural and safety concern. Even though you've maintained the vehicle normally (regular washing, no off-road use), the rust has progressed to a dangerous level. Addressing this will likely require professional frame repair or replacement, which is a major structural restoration.

NHTSA #: 11029924
highSUSPENSION,UNKNOWN OR OTHER,ENGINE
Filed: Dec 2019

Your Jeep's frame is rusting out, which compromises the structural integrity of the vehicle and makes it unsafe to drive. Despite the Wrangler's reputation for durability and off-road capability, the frame appears to be particularly susceptible to rust damage. Addressing frame rust typically involves inspection by a professional, cleaning affected areas, applying rust treatment, and potentially welding or replacing severely damaged sections.

NHTSA #: 11291532
highSUSPENSION,POWER TRAIN
Filed: Dec 2019

Your Jeep's frame is rusting out, which affects both the suspension and drivetrain systems. Frame rust can weaken the structural integrity of your vehicle and compromise safety. You may notice rust spreading to suspension and drivetrain components. Addressing this will likely require rust treatment, protective coatings, or in severe cases, frame repair or replacement.

NHTSA #: 11291090
highSUSPENSION
Filed: Jun 2018

Your Jeep's frame is rusting out near the rear end. This is a structural integrity issue that can affect the vehicle's safety and handling. Frame rust repair typically involves removing corroded sections and either welding new metal in place or replacing affected frame components.

NHTSA #: 11099390
mediumSUSPENSION,STRUCTURE
Filed: Nov 2015

JEEP FRAME HAS RUSTED IN HALF IN SEVERAL PLACES COSTING$3,000.00 IN REPAIRS LUCKILY IT BROKE AT A LOW SPEED WITHOUT HARM TO ANYONE IF THIS HAPPENS AT HIGHWAY SPEEDS WHO KNOWS HOW MANY PEOPLE COULD HAVE BEEN INJURED.

NHTSA #: 10807097
mediumSUSPENSION,STRUCTURE
Filed: Oct 2015

MY FRAME AND SUSPENSION HAVE ROTTED OUT FROM THE INSIDE OUT. ITS COSTING ME OVER $6,000 TO REPLACE EVERYTHING.

NHTSA #: 10782266
mediumSUSPENSION,STRUCTURE
Filed: Jun 2014

PURCHASED A 2002 JEEP WRANGLER SAHARA WITH 4 MILES ON IT. ALL REQUIRED MAINTENANCE HAS BEEN DONE ROUTINELY. THIS VEHICLE HAS NEVER BEEN OFF ROAD AND WAS STRICTLY A DAILY DRIVER AVERAGING 12K MILES PER YEAR. I TOOK THE VEHICLE TO THE SHOP FOR AN OIL CHANGE AND THE MECHANIC BROUGHT ME INTO THE GARAGE TO SHOW ME THE FRAME WAS ALMOST COMPLETELY ROTTED THROUGH NEAR THE FRONT SUSPENSION. THE FRAME WHERE THE CROSS BRACKET THAT HOLDS THE TRANSMISSION IN PLACE HAS ALSO ROTTED. THE BOLTS IN THE BRACKET HAVE NOTHING TO HOLD ONTO BECAUSE THE FRAME HAS ROTTED THROUGH. THE MECHANIC STATED, "YOU ARE ONE POT HOLE AWAY FROM A MAJOR ACCIDENT". I BROUGHT IT TO ANOTHER MECHANIC WHO STATED "THIS IS A MAJOR SAFETY RISK AND I WOULD NOT SUGGEST DRIVING IT." OTHER THAN THE FRAME ROTTING OUT, THE VEHICLE IS IN PERFECT WORKING ORDER WITH NORMAL WEAR. I CAN PROVIDE PHOTOS IF INTERESTED. *JS

NHTSA #: 10598325
mediumSUSPENSION,STRUCTURE
Filed: Jul 2013

FRAME IS DANGEROUSLY RUSTED RENDERING THE VEHICLE UNSAFE. *TR

NHTSA #: 10525865
mediumSUSPENSION
Filed: Dec 2006

TL* - THE CONTACT STATES THAT SHE RECEIVED A RECALL NOTICE (F23), IN REGARD TO HER LOWER BALL JOINT. THE CONTACT HAS TAKEN THE CAR TO THE DEALERSHIP BUT THEY TOLD HER THAT THE REPAIR WILL TAKE A FEW MONTHS. THE DEALER TOLD THE CONTACT THAT THEY GET ONLY 3 PARTS A MONTH.

NHTSA #: 10176768
mediumSUSPENSION
Filed: Feb 2005

WHILE DRIVING BETWEEN 45 - 50 MPH THE FRONT TIRE WOBBLED VIOLENTLY. THE CAUSE WAS NOT DETERMINED. *AK

NHTSA #: 10111647
mediumSUSPENSION
CrashFiled: Aug 2003

CONSUMER STATES WHILE DRIVING AT 50 MPH FRONT END OF THE VEHICLE BEGAN TO SHAKE VIOLENTLY OUT OF CONTROL, CAUSING VEHICLE TO FALL INTO A DITCH. CAUSE UNKWOWN. *AK

NHTSA #: 10031805
mediumSUSPENSION
Filed: Sep 2002

A LOOSE BOLT IN THE SUSPENSION SYSTEM CAUSED NOISE WHILE DRIVING ON A DIRT ROAD AND WHEN DRIVING OVER BUMPS ON A PAVED ROAD. *SCC *NLM

NHTSA #: 567442

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