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2004 Hyundai Santa Fe Body & Structure Problems

5 owner-reported body & structure complaints from NHTSA data

5
Complaints
Mar 2010Oct 2009
Date Range

Data sourced from NHTSA public database. For informational purposes only. Always consult a qualified mechanic.

Owner Complaints (5)

mediumSTRUCTURE
Filed: Aug 2017

TL* THE CONTACT OWNS A 2004 HYUNDAI SANTA FE. AFTER TAKING THE VEHICLE TO THE ISLAND HYUNDAI DEALER TO BE REPAIRED PER AN UNKNOWN RECALL, THE CONTACT WAS INFORMED THAT THE SUBFRAME NEEDED TO BE REPLACED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS APPROXIMATELY 91,000.

NHTSA #: 11012001
mediumSTRUCTURE
Filed: Jun 2011

TL* THE CONTACT OWNS A 2004 HYUNDAI SANTA FE. THE CONTACT NOTICED THAT THE STRIKER PLATE THAT CONNECTS TO THE TAPING PLATE WAS NOT PROPERLY WELDED ONTO THE DOOR FRAME; AS A RESULT, THE LEFT REAR PASSENGER DOOR WOULD NOT REMAIN CLOSED. THE DEALER ADVISED THE CONTACT THAT SINCE HER VEHICLE WAS NO LONGER UNDER WARRANTY THAT SHE WAS RESPONSIBLE FOR THE REPAIRS. THE MANUFACTURER WAS AWARE OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE CURRENT MILEAGE WAS 100,289. THE APPROXIMATE FAILURE MILEAGE WAS 97,580.

NHTSA #: 10410063
mediumSTRUCTURE
Filed: Mar 2010

INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6) PASSENGER WENT TO EXIT THE VEHICLE AND GOT THEIR HAND CUT BY A SHARP EDGE ON THE DOOR HANDLE. IT APPEARS THAT THE CHROME-PLATING HAS TURNED INTO A SHARP EDGE, SIMILAR TO A RAZOR-BLADE (IDENTICAL TO WHAT OCCURRED IN NHTSA ACTION # PE08071 ON THE HYUNDAI SONATA). I HAVE TEMPORARILY TAPED THE SHARP AREA, SINCE BOTH THE DEALER AND HYUNDAI CUSTOMER SERVICE REFUSE TO ACKNOWLEDGE THE DANGER OF THIS PROBLEM, AND REFUSE TO REPLACE THE HANDLE AT NO CHARGE. THEY TELL ME THAT SINCE THERE IS NO RECALL AND THE VEHICLE IS OUT OF WARRANTY, THEY WILL NOT CHANGE THE DEFECTIVE (UNSAFE) HANDLE EVEN THOUGH MY OTHER THREE HANDLES ARE PERFECTLY FINE. HYUNDAI COMPLAINT FILED (TWICE), LATEST DATE WAS 3/10/2010 CASE #[XXX]. *TR

NHTSA #: 10318502
mediumSTRUCTURE,UNKNOWN OR OTHER
Filed: Oct 2009

MY 2004 SANTA FE HAS SERIOUS RUSTING ON THE UNDER FRAME. RUST IS ON THE WELD POINTS AND THE FUEL AND ENGINE COVERS ARE COMPLETELY COVERED WITH RUST AND HAVE CHUNKS MISSING. A RECALL OF 2001 THROUGH 2003 SANTE FE VEHICLES DOES NOT INCLUDE OURS. WE HAVE 64,000 MILES ON IT AND WELL TAKEN CARE OF AND WE OUR VERY CONCERNED THAT FURTHER RUSTING WILL CAUSE IMPORTANT PARTS TO GIVE WAY. I WAS TOLD BY HYUNDAI THAT NOTHING COULD BE DONE BUT I COULD WRITE A LETTER OF COMPLAINT TO HYUNDAI OF AMERICA. THIS I DID AND HAVE NOT HAD ANY RESPONSE AS OF 10/26/2009. MY VEHICLE '!@#$%. I AM SURE THIS IS NOT AN ISOLATED VEHICLE AND PROBABLY PEOPLE DO NOT REALIZE THERE IS AN ISSUE BECAUSE LIKE OUR CAR, IT LOOKS GREAT UNTIL YOU PUT IT ON A HOIST. *TR

NHTSA #: 10289865
mediumSTRUCTURE,LATCHES/LOCKS/LINKAGES
Filed: Jun 2009

THE CHROME PLATE ON THE DRIVERS DOOR HANDLE ON MY 2004 HYUNDAI SANTA FE HAS CRACKED AND SPLIT. EVERYTIME I OPEN THE DOOR TO LEAVE THE CAR THE HANDLE SLICES MY HAND. IT'S AS SHARP AS A RAZOR BLADE. I HAVE PUT TAPE AROUND IT BUT THIS IS JUST A TEMPORARY FIX. MY WARRANTY HAS RUN OUT SO I DON'T KNOW WHAT OPTIONS I MAY HAVE. *TR

NHTSA #: 10273961

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