MyCarTSB

2008 Ford Fusion Body & Structure Problems

41 owner-reported body & structure complaints from NHTSA data

41
Complaints
1
Crashes
Jan 2015Dec 2011
Date Range

Data sourced from NHTSA public database. For informational purposes only. Always consult a qualified mechanic.

Owner Complaints (41)

highSTRUCTURE
Filed: Oct 2024

Your car's door handle is stuck or broken, making it impossible to open the door from either inside or outside the vehicle. This traps passengers inside the car until the door is repaired. The fix will likely involve replacing the door handle assembly or internal latch mechanism.

NHTSA #: 11619638
mediumSTRUCTURE,SERVICE BRAKES,ENGINE
CrashFiled: Feb 2020

ON DECEMBER 27TH 2019. MY DAUGHTER SLIDE INTO THE BACK OF ANOTHER CAR AND SHE COMPLAINED THE BREAKS WERE TAKING TO LONG TO COME TO A COMPLETE STOP. THE CAR WAS TOTALED AND ON JANUARY 23RD, 2020 WE RECEIVED SAFETY RECALL NOTICE 19S54/NHTSA RECALL 19V-904. HAD WE RECEIVED THIS NOTICE BEFORE 12/27/19 WE BELIEVE REPAIRS WOULD HAVE PREVENTED THE ACCIDENT AND THE CAR WOULD NOT HAVE BEEN SOLD FOR PARTS.

NHTSA #: 11307656
mediumSTRUCTURE
Filed: Jun 2018

TL* THE CONTACT OWNS A 2008 FORD FUSION. WHILE ATTEMPTING TO OPEN THE FRONT PASSENGER DOOR, THE INTERIOR DOOR HANDLE DETACHED. THE CONTACT INDICATED THAT THE DOOR HANDLE WAS MADE OF PLASTIC AND HAD DETACHED ON TWO PREVIOUS OCCASIONS, WHICH REQUIRED THAT THE HANDLE BE REPLACED. THE FAILURE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE, BUT THE LOCAL DEALER WAS NOT. THE FAILURE MILEAGE WAS 50,000.

NHTSA #: 11102623
mediumSTRUCTURE
Filed: Jun 2018

THE DASH IS POPPING UP AROUND THE PASSENGER AIRBAG! FORD REFUSES TO DO ANYTHING ABOUT IT. THE INTERNET IS FULL OF COMPLAINTS ABOUT THIS.

NHTSA #: 11101579
mediumSTRUCTURE
Filed: Apr 2018

INTERIOR DOOR HANDLES ARE VERY WEAK AND BROKE. DOOR BECAME INOPERABLE FROM THE INSIDE. THE ONLY WAY TO OPEN THE DOOR WAS TO TURN THE IGNITION ON, ROLL DOWN THE WINDOW, AND THEN RELEASE THE EXTERIOR HANDLE. IT WOULD HAVE BEEN FATAL IF AN EMERGENCY EXIT WAS NEEDED.

NHTSA #: 11089659
mediumSTRUCTURE,SERVICE BRAKES
Filed: Nov 2017

HAD SEVERAL INCIDENTS WITH MY BRAKES NOT WORKING PROPERLY AFTER ABS GOING ON BY HITTIN MY BRAKES ON A BUMPY ROAD OR UNEVEN GRAVEL AND IN RAINY WEATHER, MY BRAKES WENT SOFT AND LOW AND I WOULD HAVE TO PRESS THE BRAKES ALL THE WAY DOWN TO THE GROUND FOR MY VEHICLE TO STOP. AFTER PUMPING THE BRAKES AND STOPPING A LOT OF TIMES THE BRAKES WOULD GO SOMEWHAT BACK TO NORMAL, RECENTLY I PRESSED MY BRAKES IN UNEVEN GRAVEL AND I ALMOST RAN INTO A CONSTRUCTION POST BECAUSE MY BRAKES GAVE OUT ON ME AND WENT SOFT AND LOW, SO I HAD TO TURN MY VEHICLE TO PREVENT ME FROM CRASHING, MY BRAKES HAVE BEEN LOW AND SOFT EVER SINCE AND I DROVE MY VEHICLE SEVERAL TIMES AFTER THAT INCIDENT AND MY BRAKES HAVE NOT RETURNED BACK TO NORMAL, IM TRYING TO FIGURE OUT THIS ISSUE AND BELIEVE IT'S EXTREMELY DANGEROUS, I TAKE CARE OF MY VEHICLE IT LOOKS BRAND NEW STILL AND I ALWAYS TAKE CARE OF IT, I JUST DON'T UNDERSTAND WHY THIS IS HAPPENING AND ALMOST CAUSED ME TO CRASH INTO A CONSTRUCTION POST, I BELIEVE FROM RESEARCHING THAT OTHERS WITH THE 2008 FORD FUSIONS ARE EXPERIENCING THE SAME PROBLEMS.

NHTSA #: 11043261
mediumSTRUCTURE
Filed: Aug 2017

THE DASH AROUND THE PASSENGER SIDE AIRBAG AS WELL AS THE VENT ALONGSIDE THE WINDSHIELD AND THE SWITCH THAT TURNS ON AND OFF THE LIGHTS AS WELL AS DIMMING THE LIGHTS AND A TRUNK RELEASE HATCH IS BUCKLING UP AND SEPARATING FROM EACH OTHER THIS HAS OCCURRED DUE TO JUST NORMAL WEAR AND TEAR AND DRIVING SITUATIONS AND NORMAL TEMPERATURE FLUCTUATIONS

NHTSA #: 11020744
mediumSTRUCTURE,SERVICE BRAKES
Filed: Jun 2017

PUT IN BRAND NEW MASTER CYLINDER SEPT 2013 WITH ONLY 28,119 MILES ON IT. DASHBOARD SEPARATED FROM THE PASSENGER SIDE AIRBAG. SEPT. 2013. 28, 119 MILES DRIVER SIDE DOOR HANDLE REPLACED SEPT. 2016. 47,147 MILES DEFROSTER PANEL ON DRIVERS SIDE OF DASHBOARD SEPARATED SEPTEMBER 2016.

NHTSA #: 10995414
mediumSTRUCTURE,ENGINE
Filed: Apr 2017

TL* THE CONTACT OWNS A 2008 FORD FUSION. WHILE DRIVING APPROXIMATELY 55 MPH, THE CHECK ENGINE SERVICE INDICATOR ILLUMINATED AND A STRONG ODOR WAS DETECTED FROM THE ENGINE. THE CONTACT ALSO MENTIONED THAT THE DRIVER SIDE DOOR WAS HARD TO OPEN UPON EXITING THE VEHICLE. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE VIN WAS INVALID. THE FAILURE MILEAGE WAS APPROXIMATELY 71,000.

NHTSA #: 10970848
mediumSTRUCTURE
Filed: Feb 2017

ON MY FORD FUSION DRIVERS DOOR THE RELEASE MECHANISM IS BROKEN. I CAN NOT EXIT THE CAR FROM THIS DOOR AND IN THE EVENT OF AN EMERGENCY THE ESCAPE FROM THE VEHICLE WOULD BE GREATLY HINDERED. I WOULD HAVE TO EXIT THROUGH THE PASSENGER DOOR OR THROUGH THE WINDOW. RESEARCH (YOUTUBE VIDEOS)SHOWS THIS PLASTIC PART BREAKS FREQUENTLY.

NHTSA #: 10953992
mediumSTRUCTURE
Filed: Oct 2016

I HAD UNLOCKED MY DOOR VIA THE AUTOMATIC LOCK SWITCH TO EXIT THE VEHICLE. I WENT TO PULL THE INDOOR DRIVER'S SIDE LATCH TO EXIT WHEN THE AUTOMATIC LOCKS BEGAN LOCKING AND UNLOCKING ON THEIR OWN, SO I DISENGAGED THE LATCH. THE LATCH THEN BROKE/POPPED OUT WITHOUT ME TOUCHING IT. I CAN NO LONGER EXIT OUT OF THE DRIVER'S SIDE DOOR WITHOUT ROLLING DOWN THE AUTOMATIC WINDOWS AND OPENING THE DOOR FROM THE OUTSIDE HANDLE. MY VEHICLE WAS TURNED OFF WITH THE KEYS OUT OF THE IGNITION WHEN THIS TOOK PLACE.

NHTSA #: 10915909
mediumSTRUCTURE
Filed: Sep 2016

DRIVER DOOR HANDLE WILL NOT OPEN FROM INSIDE. MUST ROLL DOWN POWER WINDOW REQUIRES IGNITION ON OR ENGINE RUNNING TO OPEN DOOR FROM OUTSIDE DOOR HANDLE. DRIVER DOOR WILL NOT LOCK. (NO SECURITY OR THEFT PROTECTION) EGRESS FROM CAR IMPOSSIBLE FROM INSIDE DRIVER SIDE. EXIT VIA PASSENGER DOOR BLOCKED BY CENTER CONSOLE. LOSS OF IGNITION LEAVES DRIVER STRAANDED INSIDE VEHICLE.

NHTSA #: 10909342
mediumSTRUCTURE
Filed: Jan 2016

TL* THE CONTACT OWNS A 2008 FORD FUSION. WHEN ATTEMPTING TO EXIT THE VEHICLE, THE DOOR HANDLE FRACTURED. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE VIN AND FAILURE MILEAGE WERE UNKNOWN.

NHTSA #: 10819406
mediumSTRUCTURE
Filed: Oct 2015

THE DRIVER SIDE DOOR LATCH BROKE IN HALF - DOOR WILL NOT LOCK AND IT IS NOT POSSIBLE TO OPEN DOOR FROM INSIDE . THE COST TO FIX IS OVER $300 AND IT WAS MADE TO LOOK LIKE METAL BUT IT IS MADE OF PLASTIC THAT MUST HAVE A WEAK POINT. THE SAME THING HAPPENED IN THE REAR PASSENGER DOOR.

NHTSA #: 10785015
mediumSTRUCTURE
Filed: Oct 2015

DRIVER'S INTERIOR DOOR LATCH BROKE. THIS IS A COMMON PROBLEM ON THIS CAR FROM MY RESEARCH. THIS IS ALSO A SAFETY ISSUE. THE ONLY WAY OUT OF THE CAR IS BY LOWERING THE WINDOW AND OPENING THE DOOR FROM THE OUTSIDE. IN THE EVENT OF AN EMERGENCY, THIS MAY NOT BE FEASIBLE. THE 2013 FUSION HAS THE SAME PROBLEM AND THIS WAS A RECALL. WHY NOT ON THE EARLIER FUSION. REPAIRS COST OWNERS OVER $300.

NHTSA #: 10779522
mediumSTRUCTURE,SERVICE BRAKES
Filed: Sep 2015

TL* THE CONTACT OWNS A 2008 FORD FUSION. THE CONTACT STATED THAT THE DASHBOARD HAD A BUBBLE EFFECT ON THE PASSENGER SIDE OF THE VEHICLE. THE CONTACT WAS CONCERNED THAT THE AIR BAG COULD DEPLOY. IN ADDITION, THE BRAKE PEDAL REMAINED PRESSED TO THE FLOORBOARD WHEN THE VEHICLE WAS STARTED. THE VEHICLE WAS REPAIRED, BUT THE ISSUE RECURRED. THE MANUFACTURER WAS MADE AWARE OF THE ISSUE. THE FAILURE MILEAGE WAS 160,000.

NHTSA #: 10778783
mediumSTRUCTURE
Filed: Apr 2015

RIGHT SIDE DASHBOARD LIFTED UP WHERE THE AIRBAG IS LOCATED. I TOOK IT TO FORD PASO ROBLES, CA THEY DIDN'T HAVE A SOLUTION TO REPAIR OTHER THEN TAKE IT TO AN UPHOLSTERY COMPANY MAYBE THEY COULD GLUE IT DOWN. DOESN'T SEEM VERY SAFE - THE AIRBAG COULD GET CAUGHT ON IT. *TR

NHTSA #: 10706294
mediumSTRUCTURE
Filed: Feb 2015

THE CHROME ON THE INTERIOR DRIVER DOOR HANDLE IS PEELING AWAY ON TOP CREATING A RAZOR SHARP EDGE. THIS SLICED MY FINGER. *TR

NHTSA #: 10683035
mediumSTRUCTURE,LATCHES/LOCKS/LINKAGES
Filed: Jan 2015

PASSENGER DOOR LATCH/LOCK BROKE, UNABLE TO OPEN DOOR FROM THE INSIDE. I HAVE OWN THIS FUSION SINCE 2008 THIS IS THE THIRD TIME A DOOR LATCH/LOCK HAS BROKEN. THE PREVIOUS TWO TIMES HAVE BEEN ON THE DRIVER SIDE, FIRST TIME MILEAGE WAS AROUND 40,000 SECOND TIME WAS AROUND 80,000. BELIEVE THIS CAN BE A SAFETY ISSUE IS THE CAR IS INTO A CAR ACCIDENT OR IS FORCE INTO THE WATER THE DRIVER OR PASSENGER WOULD BE UNABLE TO ESCAPE THE CAR. *TR

NHTSA #: 10676768
mediumSTRUCTURE
Filed: Jan 2015

DRIVER'S SIDE INTERIOR DOOR HANDLE FAILED AND WOULD NOT OPEN DOOR. HAD TO POWER WINDOW DOWN AND OPEN FROM EXTERIOR. WOULD BE A SAFETY ISSUE IF PERSON NEEDED TO EXIT VEHICLE QUICKLY. NOTICED THERE WERE SEVERAL COMPLAINTS UNDER BOTH "LATCHES/LOCKS" AND "STRUCTURE" THAT WERE THE SAME OR SIMILAR. I DIDN'T CHECK OTHER MODEL YEARS, HOWEVER SINCE THE FAILED PART FITS SEVERAL OTHER MODEL YEARS I WOULD THINK THERE WOULD HAVE BEEN MANY OTHER COMPLAINTS ON THIS ISSUE. *TR

NHTSA #: 10669819
mediumSTRUCTURE
Filed: Nov 2014

TL* THE CONTACT OWNS A 2008 FORD FUSION. THE CONTACT STATED THAT THE DASHBOARD WAS SEPARATING FROM THE FRONT PASSENGER SIDE TO THE PASSENGER SIDE. THE WINDSHIELD LINER SEPARATED AND CRACKED, WHICH ALSO EXPOSED FOAM. THE CONTACT ALSO STATED THAT THE DASHBOARD SEPARATED AT THE INSTRUMENT PANEL LIGHTING SYSTEM CONTROL AREA, CAUSING THE LIGHT COVER PANEL TO FRACTURE AND EXPOSE THE WIRES. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE VIN WAS NOT AVAILABLE. THE DASHBOARD WAS NOT REPLACED. THE APPROXIMATE FAILURE MILEAGE WAS 75,000.

NHTSA #: 10660022
mediumSTRUCTURE
Filed: Aug 2014

GLUE HOLDING VINYL AROUND PASSENGER AIRBAG IS BAD. YOU CAN SEE THE FOAM PADDING UNDERNEATH. DEALER AND LOCAL BODY SHOP WILL NOT FIX. WILL NOT PURCHASE ANOTHER VEHICLE THAT DOES NOT HAVE ONE PIECE VINYL ON DASHBOARD. *TR

NHTSA #: 10628336
mediumSTRUCTURE,LATCHES/LOCKS/LINKAGES
Filed: Aug 2014

DRIVER'S DOOR ON LEFT SIDE OF VEHICLE, DOOR LOCK AND UNLOCK LATCH BROKE, RENDERING DOOR INOPERATIVE, CAN ONLY ENTER AND EXIT VEHICLE BY USING OUTSIDE DOOR LATCH (ROLL DOWN WINDOW, REACH YOUR ARM OUT, PULL LATCH TO OPEN, ROLL WINDOW BACK UP AND EXIT VEHICLE, BUT WILL NOT LOCK) AND DOOR WILL NO LONGER LOCK, REMAINS UNLOCKED AT ALL TIMES, PART NUMBER 6E5Z5422601A IS THE FAULTY PART PLASTIC BREAKS JAMMING THE UNLOCK LATCH FROM MOVING. THE CHROME PLASTIC OF THE HANDLE IS NICE, BUT CLEARLY A METAL COMPOSITION SHOULD HAVE BEEN USED IN THE DESIGN INSTEAD OF PLASTIC, AFTER RESEARCHING ON THE WEB APPEARS TO BE SEVERAL CONSUMERS WITH THE SAME ISSUE. PART PRICES RANGE FROM $70.00 - $192.00 DEPENDING ON THE SELLER / BUSINESS, SUCH AND ISSUE THAT EVEN THE CHINESE ARE MAKING MONEY BY MANUFACTURING THE PART. SAFETY CONCERNS ARE EXITING THE VEHICLE IN AN ACCIDENT, THE DRIVER IS TRAPPED, HAVE NOT SEEN ANYTHING ON WEB OF ACCIDENT DEATHS DUE TO FAULT, BUT I'M SURE IT'S COMING. *TR

NHTSA #: 10627751
mediumSTRUCTURE
Filed: Aug 2014

TL* THE CONTACT OWNS A 2008 FORD FUSION. THE CONTACT STATED THAT THE PASSENGER'S SIDE DASHBOARD WAS SEPARATING WHICH COULD POSSIBLY EXPOSE THE AIR BAG. THE VEHICLE WAS TAKEN TO A DEALER WHERE IT WAS DIAGNOSED THAT THE ENTIRE DASHBOARD NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 55,000.

NHTSA #: 10626160
mediumSTRUCTURE
Filed: Aug 2014

TL* THE CONTACT OWNS A 2008 FORD FUSION. THE CONTACT STATED THAT THE PASSENGER'S SIDE DASHBOARD MATERIAL WAS BULGING WHERE THE AIR BAG WAS LOCATED. THE FAILURE WAS NOT DIAGNOSED BY A DEALER OR AN INDEPENDENT MECHANIC AND THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 70,000.

NHTSA #: 10620934
mediumSTRUCTURE
Filed: Aug 2014

I CANNOT EXIT THE VEHICLE DRIVER'S SIDE USING THE INSIDE DOOR HANDLE. I HAVE TO ROLL THE WINDOW DOWN AND THEN OPEN THE DOOR WITH THE OUTSIDE HANDLE. THIS PROBLEM HAS OCCURRED ON ITS OWN. THERE WAS NO ACCIDENT OR ANYTHING LIKE THAT. IT JUST STOPPED WORKING ONE DAY. I HAVE BEEN ON LINE AND OTHER FUSION OWNERS ARE EXPERIENCING THE SAME PROBLEM AND HAVE CONTACTED FORD AS I HAVE AND FORD WON'T DO ANYTHING ABOUT IT. I FEEL THAT THIS IS A SERIOUS PROBLEM IN THAT, IF I WERE IN AN ACCIDENT, AND THE BATTERY CABLE GOT CUT SO THERE WAS NO POWER TO THE VEHICLE, I WOULD HAVE TO CLIMB OVER THE CENTER COUNSEL TO EXIT THE VEHICLE THROUGH THE PASSENGER DOOR IF IT DIDN'T BECOME INOPERABLE IN THE ACCIDENT. I WOULD ASSUME THAT THIS PROBLEM COULD ALSO OCCUR WITH THE PASSENGER DOOR AS WELL SO I'M NOT FEELING ALL THAT SAFE AT THE MOMENT. I'M GOING TO SPEND THE MONEY TO GET IT REPAIRED, BUT IN TODAY'S ECONOMY, SOME PEOPLE COULDN'T AFFORD THAT. *TR

NHTSA #: 10620942
mediumSTRUCTURE
Filed: May 2014

MY WIFE PARKED HER 2008 FORD FUSION IN OUR GARAGE AND AS SHE TRIED TO EXIT THE VEHICLE THE INSIDE LEFT DRIVER'S DOOR HANDLE WOULD NOT OPEN THE DOOR. SHE TRIED TO OPEN THE DOOR SEVERAL TIMES AND ALMOST PANICKED. SHE WAS TRAPPED INSIDE. FORTUNATELY HER CAR IS EQUIPPED WITH A MICROSOFT SYNC SYSTEM AND SHE WAS ABLE TO CALL ME INSIDE THE HOUSE FROM THE GARAGE. I CAME TO HER AND WAS UNABLE TO OPEN THE DOOR FROM THE OUTSIDE BECAUSE THE DRIVER'S DOOR LOCK DID NOT AUTOMATICALLY DISENGAGE WHEN SHE SHUT THE KEY OFF. SHE ROLLED DOWN THE WINDOW AND I REACHED INSIDE TO TEST THE INNER DOOR HANDLE AND LOCK. THE LOCK WAS STUCK AND THE HANDLE JUST MOVED FREELY BACK AND FORTH AS I PULLED ON IT. FINALLY, AFTER WIGGLING THE INNER LOCK BACK AND FORTH MANY TIMES I WAS ABLE TO DISENGAGE THE DOOR LOCK. I THEN COULD OPEN THE DOOR BY USING THE OUTSIDE DRIVERS DOOR HANDLE. SHE GOT OUT OF THE VEHICLE AND I PROCEEDED TO EXAMINE THE DOOR MECHANISM. I REMOVED THE COVER PLATE AND SAW THAT THE PLASTIC ACTUATOR ARM ON THE INNER END OF THE DOOR HANDLE HAD BROKEN IN TWO AND PART OF IT HAD GOTTEN CAUGHT UP IN THE LOCKING MECHANISM. SO I CAME INSIDE AND SEARCHED ON-LINE TO BUY A NEW REPLACEMENT HANDLE. DURING MY SEARCH I DISCOVERED THAT PEOPLE ALL ACROSS THE UNITED STATES ARE CLAIMING THAT THIS SEEMS TO BE A COMMON PROBLEM WITH SEVERAL DIFFERENT YEARS OF FORD FUSIONS. FORTUNATELY FOR MY WIFE SHE WASN'T INVOLVED IN A MAJOR ACCIDENT AND COULDN'T GET OUT OF THE VEHICLE WHEN THE MALFUNCTION OCCURRED BUT I BELIEVE IT'S JUST A MATTER OF TIME BEFORE SOMETHING TRAGIC HAPPENS AS A RESULT OF THIS POTENTIALLY DEFECTIVE PART. I FEEL THAT EVEN THOUGHT THE VEHICLE HAS HIGH MILEAGE THIS PART SHOULD NEVER FAIL. THIS ACTUATOR ARM IS JUST A VERY, VERY, THIN PIECE OF PLASTIC AND I SUSPECT THAT ALL FOUR INNER DOOR HANDLES OF THE FORD FUSION ARE OF THE SAME DESIGN. *TR

NHTSA #: 10588404
mediumSTRUCTURE
Filed: Dec 2013

TL* THE CONTACT OWNS A 2008 FORD FUSION. THE CONTACT STATED THAT THE DASHBOARD WAS PUCKERING IN THE AREA OF THE FRONT PASSENGER'S SIDE AIR BAG. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 83,500.

NHTSA #: 10554358
mediumSTRUCTURE
Filed: Aug 2013

FRONT INTERIOR DOOR HANDLE DOES NOT WORK. IN EVENT OF EMERGENCY THE DRIVE WOULD NOT BE ABLE TO EXIT THE VEHICLE. *TR

NHTSA #: 10537074
mediumSTRUCTURE
Filed: Aug 2013

BOTH FRONT INTERIOR DOOR HANDLES HAVE BROKEN. *TR

NHTSA #: 10533767
mediumSTRUCTURE
Filed: Aug 2013

TL* THE CONTACT OWNS A 2008 FORD FUSION. THE CONTACT STATED THE DASHBOARD POPPED UP AND SEPARATED FROM THE AIR BAG. THE CONTACT TOOK THE VEHICLE TO THE DEALER WHO STATED THAT IS WAS A MANUFACTURER'S DEFECT. THE DEALER STATED THAT THE DASHBOARD WOULD HAVE TO BE REPLACED. THE CONTACT SPOKE WITH THE MANUFACTURER AND WAS TOLD THAT THE DASHBOARD WAS NOT UNDER WARRANTY OR RECALL. THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND CURRENT MILEAGE WAS 44,000.

NHTSA #: 10533190
mediumSTRUCTURE
Filed: Jun 2013

TL* THE CONTACT OWNS A 2008 FORD FUSION. THE CONTACT STATED THAT THE FRONT DRIVER AND PASSENGER SIDE DOOR HANDLES FAILED. TWO YEARS LATER, THE FAILURE RECURRED. THE FAILURE PREVENTED THE CONTACT FROM EXITING THE VEHICLE. THE CONTACT HAD TO OPEN THE WINDOW TO CLIMB OUT OF THE VEHICLE. THE FAILURE MILEAGE WAS 70,000 AND THE CURRENT MILEAGE WAS 134,000. *TR

NHTSA #: 10520659
mediumSTRUCTURE
Filed: Feb 2013

FOR NO APPARENT REASON, THE HOOD LATCH OPENS. THE FIRST TIME IT WAS NOTICED ON THE EXPRESSWAY, IT CAN UNLATCH ON A SECONDARY ROAD, MOST RECENTLY IT WAS NOTICED BY A NEIGHBOR AFTER THE CAR HAD BEEN PARKED FOR SEVERAL HOURS. THE SAFETY CATCH ALWAYS CATCHES IT SO IT HASN'T BEEN A MAJOR PROBLEM YET, BUT I DON'T LIKE PULLING OVER ON THE SIDE OF THE FREEWAY. THIS HAS BEEN HAPPENING MORE FREQUENTLY. THE SAFETY CATCH PREVENTS THIS FROM BEING A MAJOR PROBLEM, BUT IT COULD POTENTIALLY BE A SERIOUS ISSUE FOR SOMEONE WHOSE SAFETY LATCH DID NOT HOLD. *TR

NHTSA #: 10496196
mediumSTRUCTURE,LATCHES/LOCKS/LINKAGES
Filed: Jan 2013

THE YOUTUBE VIDEO FORD FUSION DOOR LATCH PROBLEM BY OLDFREDSSHED 3:22 MINUTES DESCRIBES THE PROBLEM EXACTLY I'M HAVING WITH MY INNER DOORS LATCHES ON MY 2008 FORD FUSION. THE DOORS HANDLES ARE BREAKING AND I THINK THIS IS A DESIGN FLAW. I GOOGLED THE PROBLEM I'M HAVING WITH MY DOOR HANDLES AND MANY PEOPLE ARE HAVING THIS SAME PROBLEM. I HAVE CONTACTED THE FORD MOTOR COMPANY AND THEY SAY THIS IS NOT A RECALL OR WARRANTY PROBLEM. CITRUS FORD WANTS ME TO PAY $265 JUST TO REPLACE ONE HANDLE AND I THINK THIS SHOULD HAVE BEEN A RECALL ITEM. THIS IS A SAFETY ISSUE. IN AN EMERGENCY AND YOU CAN'T OPEN THE DOOR AND WITH POWER WINDOWS AND NO POWER THIS COULD BE A MATTER OF LIFE AND DEATH. *TR

NHTSA #: 10492272
mediumSTRUCTURE
Filed: Sep 2012

WHEN OPENING THE DRIVER SIDE DOOR, A SMALL PIECE INSIDE BROKE OFF. THE DOOR COULD NO LONGER BE OPENED FROM THE INSIDE. THE DOOR KNOB HAD TO BE REPLACED. WHEN I BOUGHT THE REPLACEMENT PART, THE FORD DEALER SAID THAT HE SEES THIS PROBLEM A LOT WITH FUSIONS. *TR

NHTSA #: 10475680
mediumSTRUCTURE
Filed: Jun 2012

TL* THE CONTACT OWNS A 2008 FORD FUSION. THE CONTACT STATED THAT THE DASHBOARD ON THE PASSENGER'S SIDE WAS PUFFED UP AND STARTING TO SEPARATE. THE CONTACT STATED THAT THE FAILURE WAS WHERE THE PASSENGER SIDE AIR BAG WOULD DEPLOY IN THE EVENT OF A CRASH. THE CASING FOR THE AIR BAG WAS SEPARATING AND LOOSENING FROM THE HOUSING. THE VEHICLE WAS TAKEN TO THE DEALER AND THE CONTACT WAS TOLD THAT EVEN THOUGH THE DASHBOARD WAS CRACKING, THE AIR BAG WAS STILL SECURE. THE DEALER STATED THE DASHBOARD WAS OUT OF WARRANTY AND COULD NOT BE REPAIRED. THE FAILURE MILEAGE WAS UNKNOWN, BUT THE CURRENT MILEAGE WAS 42,000. UPDATED 7/18/12 *CN THE CONSUMER STATED THE PASSENGER SIDE DASHBOARD IS COMING APART AT THE SEAMS. UPDATED 07/25/12

NHTSA #: 10461835
mediumSTRUCTURE
Filed: Jun 2012

TL* THE CONTACT OWNS A 2008 FORD FUSION. THE CONTACT STATED THAT AS HE ENTERED THE VEHICLE, HE NOTICED THAT THERE WAS A CRACK ON THE DASHBOARD NEAR THE FRONT PASSENGER AIR BAG. THE CONTACT STATED THAT THE AIRBAG WAS SEEPING THROUGH THE DASHBOARD AND THE CONTACT WAS FEARFUL THAT THE AIR BAG COULD POSSIBLY DEPLOY WHILE DRIVING. THE VEHICLE WAS TAKEN TO THE DEALER WHERE THEY INFORMED HIM THAT THE FAILURE WAS CAUSED BY THE EXPOSURE TO HEAT. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE AND INFORMED THE CONTACT THAT THERE WAS NOTHING THEY COULD DO ABOUT THE FAILURE. THE FAILURE MILEAGE WAS 63,800. UPDATED 08/14/12

NHTSA #: 10460798
mediumSTRUCTURE,LATCHES/LOCKS/LINKAGES
Filed: Dec 2011

THE INSIDE DRIVER DOOR HANDLE BROKE ON THE INSIDE OF THE DOOR AND I WAS UNABLE TO OPEN IT FROM THE INSIDE OR LOCK MY DRIVER DOOR. *KB

NHTSA #: 10441630
mediumSTRUCTURE
Filed: Jul 2011

TL* THE CONTACT OWNS A 2008 FORD FUSION. THE CONTACT STATED THAT THE VINYL ON THE DASHBOARD WHERE THE AIR BAG WAS LOCATED HAD BEEN FRACTURED. THE VEHICLE WAS INSPECTED BY A DEALER WHO ADVISED HER THAT IT WAS A FACTORY DEFECT AND THAT SHE NEEDED TO HAVE THE ENTIRE DASH REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED AND OFFERED NO ASSISTANCE. THE FAILURE MILEAGE WAS APPROXIMATELY 53,000. UPDATED 09/15/11 *BF UPDATED 12/19/11

NHTSA #: 10410569
mediumSTRUCTURE,LATCHES/LOCKS/LINKAGES
Filed: Jun 2011

USED INTERIOR HANDLE ON A FORD FUSION 2008 IN A NORMAL MANNER, AND IT SNAPPED OFF. THE CAR CAN NO LONGER BE OPENED FROM THE DRIVERS SIDE. AFTER A SEARCH ONLINE, IT APPEARS THIS HAS HAPPENED TO NUMEROUS PEOPLE. *TR

NHTSA #: 10404417
mediumSTRUCTURE
Filed: Nov 2008

TL*THE CONTACT OWNS A 2008 FORD FUSION. THE CONTACT NOTICED THAT FIELD MICE WERE ENTERING THE VEHICLE THROUGH THE HEADLINER. THE FAILURE COULD CAUSE INTERNAL DAMAGE TO THE VEHICLE. HE IS IN THE PROCESS OF TAKING THE VEHICLE TO THE DEALER TO FIND OUT WHICH COMPONENT IS ALLOWING MICE TO ENTER THE VEHICLE. HE IS WAITING ON A RESPONSE FROM THE MANUFACTURER. THE FAILURE AND CURRENT MILEAGES WERE 5,088.

NHTSA #: 10248719

Other 2008 Ford Fusion Issues