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2005 Jeep Wrangler Engine Problems

32 owner-reported engine complaints from NHTSA data

32
Complaints
Jan 2009Dec 2016
Date Range

Data sourced from NHTSA public database. For informational purposes only. Always consult a qualified mechanic.

Owner Complaints (32)

highENGINE
Filed: Jun 2021

While driving at 65 mph, your vehicle suddenly lost power and several dashboard gauges stopped working, with unknown warning lights appearing. After pulling over and waiting about 15 minutes, you were able to restart the vehicle. The dealer replaced your ignition switch to fix the issue.

NHTSA #: 11422619
highENGINE
Filed: Jun 2021

Your camshaft sensor upper bushing isn't getting proper lubrication, which causes it to seize up and wear out the camshaft. The owner had to replace three of these bushings on their inline 4.0L 6-cylinder engine with only 66,660 miles on the vehicle. The fix likely involves replacing the camshaft sensor bushing and ensuring proper lubrication to the component.

NHTSA #: 11419621
mediumENGINE
Filed: Oct 2023

Your engine warning light keeps coming on intermittently, even after replacing the oxygen sensor. The problem started around 70,000 miles and continues sporadically—sometimes the light stays off for 125 to 300 miles after you clear the code, then returns. All wiring has been checked and appears fine, suggesting the issue may be related to the oxygen sensor circuit or the sensor itself rather than obvious electrical problems.

NHTSA #: 11548495
mediumENGINE
Filed: Jun 2017

JULY 2016 - 83,000 MI. -FAILURE OF OIL PUMP GEAR DRIVE. REPAIRED BY JEEP DEALER IN MONTROSE, CO. JUNE 2017 - 88,000 MI. - OIL PUMP GEAR DRIVE FAILED AGAIN, THIS TIME CAM SHAFT GEAR DRIVE ALSO FAILED REQUIRING A MAJOR ENGINE OVERHAUL. REPAIRED BY JEEP DEALER IN MONTROSE, CO. RESEARCHING ON INTERNET I DISCOVERED THIS IS A REOCCURRING PROBLEM WITH THIS VEHICLE. A RECALL WAS ISSUED BY JEEP/CHRYSLER FOR A LIMITED NUMBER OF VIN NUMBERS BUT THERE ARE MANY COMPLAINTS OUTSIDE OF THEIR RECALL RANGE, INCLUDING MINE. I CONTACTED CHRYSLER WARRANTY DEPT BUT THEY REFUSE TO MAKE AN EXCEPTION.

NHTSA #: 10995570
mediumENGINE
Filed: Jun 2017

I WAS DRIVING MY JEEP TO WORK ON SUNDAY JUNE 4TH GOING APPROXIMATELY 35MPH WHEN MY CHECK ENGINE LIGHT AND CHECK GAUGES LIGHT CAME ON AND I HAD NO OIL PRESSURE AND IT WAS MAKING A HORRIBLE NOISE FROM THE ENGINE BAY SO I IMMEDIATELY SHUT THE VEHICLE OFF. AFTER DOING SOME RESEARCH I HAD FOUND THAT THERE WAS AN E05 RECALL ON 2005 AND 2006 JEEPS FOR THE CAMSHAFT SYNCHRONIZER, CAMSHAFT GEAR AND OIL PUMP DRIVE ASSEMBLY. THE RECALL COVERS ALL JEEPS WITH THE 8TH CARACTER OF THE VIN BEING LETTER S WHICH MINE IS AND THEY ALSO COVER SPECIFIC BUILD DATES AND MY JEEP FALLS 1 MONTH SHORT OF THOSE DATES BUT I AM EXPERIENCING ALL THE SAME PROBLEMS AS OTHERS. I HAD CALLED CHRYSLER AND THEY ARE MAKING A CASE FOR ME BUT SAID IT IS NOT CERTAIN THAT ANYTHING CAN BE DONE AND THAT I SHOULD FILE ON NHTSA AS WELL. I AM VERY DISSAPOINTED AS WELL BECAUSE MY 2005 JEEP WRANGLER ONLY HAS 88K MILES ON IT AND ID LIKE TO GET ALOT MORE LIFE OUT OF IT

NHTSA #: 10993654
mediumENGINE
Filed: Mar 2017

TL* THE CONTACT OWNS A 2005 JEEP WRANGLER. WHILE DRIVING, THE RPMS WOULD NOT INCREASE PAST 3,000 RPMS. THE VEHICLE WAS TAKEN TO THE DEALER WHERE IT WAS DIAGNOSED THAT THE OIL PUMP DRIVE NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED, BUT THE FAILURE PERSISTED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 57,201.

NHTSA #: 10969703
mediumENGINE
Filed: Dec 2016

THIS SPECIFIC PART WAS RECALLED ELEVEN OR SO YEARS AGO. SINCE THAT TIME, THE SAME PART HAS BEEN REPLACED 6 TIMES. ONE TIME REQUIRING A TOTAL ENGINE OVERHAUL. UPON RESEARCHING THIS PART, I HAVE FOUND THAT THERE ARE MANY COMPLAINTS WITH THE FAILURE OF THIS SAME MODEL YEAR OF JEEP WRANGLERS AND THIS PART (OIL PUMP DRIVE). WE HAVE POURED OVER $5000 INTO THIS VEHICLE DUE TO THIS PART AND WE STILL HAVE A VEHICLE THAT DOES NOT RUN. I HAVE CALLED JEEP THREE TIMES NOW AND THEY HAVE NO ADVICE FOR ME OR OFFER OF ASSISTANCE FOR THIS PART. ENGINE LOCKED UP WHILE DRIVING DOWN THE HIGHWAY. *TR

NHTSA #: 10937162
mediumENGINE
Filed: Dec 2016

THIS IS AN UPDATE TO NHTSA COMPLAINT 10919983 - REGARDING CHRYLSER E05 CAMPAIGN CAMSHAFT REPLACEMENT - I STILL NEED A NEW CAMSHAFT BUT HAVE PERFORMED A TEMPORARY FIX IN REPLACING THE OPDA. THE NEW GEAR ON THE OPDA HAS PREVENTED ENOUGH WEAR GAP FOR THE ENGINE TO NOT GO INTO LIMP MODE AND WILL START IMMEDIATELY WHEN TEMPS ARE UNDER 40 DEGREES F. I STILL NEED A NEW CAMSHAFT TO COMPLETE THIS FIX. I MAY TRY THE CHRYSLER CUSTOMER SERVICE TO RESOLVE, BUT THE E05 RECALL DOES NOT COVER MY MANUFACTURE DATE AND THE CAMPAIGN HAS BEEN CLOSED. I AM STUCK WITH A USED LEMON! BUYER BEWARE OF THIS MODEL YEAR, THERE IS A CAMSHAFT GEAR ISSUE THAT WILL PREVENT ENGINE TIMING TO RUN CORRECTLY AND ABILITY TO PASS EMISSIONS! CODES P340 AND P344 PLUS ENGINE WILL NOT REV BEYOND 2500RPM (LIMP MODE) ARE THE TELL TALE SIGNS. A NEW OPDA IS WORTH A TRY TEMPORARY FIX $80. BUT DO NOT BUY THIS YEAR OR 2004, 2006 WITHOUT CHECKING IF CAMSHAFT HAS BEEN REPLACED, OR PLAN ON DOING SOME MAJOR ENGINE WORK/ENGINE REBUILD.

NHTSA #: 10936416
mediumENGINE
Filed: Oct 2016

ENGINE CODES P0340 AND P0344 CHRYSLER CAMPAIGN E05 REPLACE OPDA AND CAMSHAFT - MY MANUFACTURE DATE IS JUNE 2005, THERE IS 113K ON THE ENGINE, WHEN THE WEATHER IS COLD (40 F OR BELOW) THE ENGINE HAS LONG START ISSUES, THERE IS PLAY IN THE OPDA ENOUGH TO PUT THE ENGINE IN LIMP MODE NOT REVVING PAST 2500RPM. FOR SURE THIS NEEDS A NEW CAMSHAFT AND NEW OPDA, BOTH GEARS ARE WORN. THE CHRYSLER CAMPAIGN ONLY COVER UP TO A FEB 2005 MANUFACTURE. THIS SHOULD BE CONSIDERED FOR ADDITIONAL MANUFACTURE DATES WITH MULTIPLE COMPLAINTS ON NHTSA ABOUT THIS ISSUE.

NHTSA #: 10919983
mediumENGINE
Filed: Apr 2016

WAS CROSSING A BUSY 4-LANE ST RT WHEN THE THROTTLE CABLE CAME APART AND PROPULSION WAS LOST. NEARLY GOT T-BONED BY ONCOMING TRAFFIC. A MULTI-CAR PILEUP WAS NARROWLY AVERTED. VEHICLE HAS ONLY 85,000 MILES. THROTTLE CABLE FRAYED JUST INSIDE THE FIREWALL IN THE PASSENGER COMPARTMENT. IT HAS NO HISTORY OF ACCIDENTS OR REPAIRS ON THIS ASSEMBLY. NO WARNING. VERY SCARY EXPERIENCE. STRANDED IN THE MIDDLE OF THE ROAD, PERPENDICULAR TO TRAFFIC.

NHTSA #: 10855084
mediumENGINE,FUEL/PROPULSION SYSTEM
Filed: Feb 2015

THE EVAPORATED SYSTEM IN THE JEEP IN TURNING ENGINE LIGHT AND WILL NOT PASS SAFETY AND EMISSIONS WITHOUT FIXING IT. WE HAVE A NEW FUEL CAP AND HAVE ALSO CHECKED THE CONSOLE AND IT STILL TURNS ON HEARD THIS WAS A KNOWN ISSUE BUT NO RECALLS FOR IT. *TR

NHTSA #: 10683395
mediumENGINE AND ENGINE COOLING,UNKNOWN OR OTHER
Filed: Jun 2014

WHEN FILLING GAS TANK SHUTOFF DOES NOT WORK AND GAS OVERFLOWS. HAPPENS AT EVERY STATION, EVERY TIME I FILLUP. *JS

NHTSA #: 10598265
mediumENGINE
Filed: Mar 2014

TL* THE CONTACT OWNS A 2005 JEEP WRANGLER. THE CONTACT STATED THAT WHILE TRAVELING VARIOUS SPEEDS, THE ENGINE AND CHECK GAUGE WARNING LIGHTS ILLUMINATED AND THE VEHICLE LOST ACCELERATION POWER. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE FAILURE MILEAGE WAS APPROXIMATELY 76,000.

NHTSA #: 10574519
mediumENGINE AND ENGINE COOLING
Filed: Feb 2012

THE OIL PUMP DRIVE ASSEMBLY (OPDA) UPPER BUSHING HAS NO WAY TO LUBRICATE DUE TO MANUFACTURING ERROR IN THE 2005 AND 2006 4.0 ENGINE. THIS CAUSES HIGH METAL TO METAL SCRAPING SOUND AND WILL RESULT IN ENGINE FAILURE. HAPPENED AFTER 38000 MILES IN A WELL MAINTAINED VEHICLE. TALKED TO MANY JEEP DEALERS AND SERVICE TECH'S AND THEY REFUSE TO GIVE ANY ASSISTANCE OR SUGGESTIONS FOR A FIX. *TR

NHTSA #: 10446847
mediumENGINE AND ENGINE COOLING,POWER TRAIN
Filed: Dec 2011

2005 JEEP WRANGLER. WELL MAINTAINED. HIGHEST QUALITY OIL, SPARK PLUGS, AIR FILTERS, COOLING SYSTEM. CAMSHAFT FAILURE AT ROUGHLY 50,000 MILES. EXCESSIVE WEAR CAUSING KNOCKING. DIAGNOSIS FROM CHRYSLER: NEW ENGINE REQUIRED. NO OVERHEATING, NO ABUSE. THE OIL PUMP DRIVE ASSEMBLY GEARS ARE WORN DOWN SO OIL IS NOT FLOWING PROPERLY. THIS IS A POSSIBLE CAUSE FOR THE CAMSHAFT FAILURE. THE OTHER POSSIBLE CAUSE FOR THE CAMSHAFT FAILURE IS THAT IT IS A FLAT TAPPET CAMSHAFT FROM THE FACTORY. THIS SPECIFIC TYPE OF CAMSHAFT NEEDS THE ZDDP OIL ADDITIVE. MODERN OIL DOES NOT CONTAIN ZDDP BECAUSE IT CAUSES CATALYTIC CONVERTER FAILURE. WITHOUT ZDDP EXCESSIVE WEAR OCCURS. THIS IS COVERED IN SAE BULLETIN # 770087. SAE IS THE SOCIETY OF AUTOMOTIVE ENGINEERS. ONCE WEAR REACHES A CERTAIN LEVEL FURTHER WEAR IS RAPID AND CAUSES CATASTROPHIC ENGINE FAILURE.FURTHERMORE, MY JEEP IS STILL UNDER POWERTRAIN WARRANTY. HOWEVER, MY WARRANTY HAS BEEN UNLAWFULLY DENIED BECAUSE I HAVE SOME UNRELATED AFTERMARKET PARTS ON MY JEEP. LITIGATION IS PENDING ON THIS ISSUE. CHRYSLER HAS GONE AGAINST THEIR OWN WRITTEN WARRANTY, AND WELL AS FEDERAL LAW (MAGNUSON-MOSS WARRANTY ACT). *TR

NHTSA #: 10439258
mediumENGINE AND ENGINE COOLING
Filed: Mar 2011

TL*THE CONTACT OWNS A 2005 JEEP WRANGLER. THE CONTACT STATED THAT WHILE DRIVING 40 MPH, THE VEHICLE STALLED. THE VEHICLE WAS TAKEN TO A LOCAL SHOP WHERE THE CONTACT WAS INFORMED THAT THE OIL PUMP DRIVE GEAR WAS DEFECTIVE AND NEEDED TO BE REPLACED. THE MANUFACTURER WAS CONTACTED BUT DID NOT OFFER ANY ASSISTANCE. THE VEHICLE WAS REPAIRED. THE FAILURE MILEAGE WAS 42,000 AND CURRENT MILEAGE WAS 49,000.

NHTSA #: 10393884
mediumENGINE AND ENGINE COOLING
Filed: Jan 2011

THIS IS JUST A HEADS UP, HOPEFULLY FROM THOUSANDS OF OTHERS ALSO OF A PENDING MASS FAILURE OF CHRYSLER'S 4.0 MOTORS INVOLVING LOSS OF OIL PRESSURE AND THE POTENTIAL ACCIDENTS CAUSED BY MOTOR SEIZURES HAPPENING AT ANY SPEED, ANYWHERE. CHRYSLER HAS BEEN DRAGGING THEIR FEET ON ADDRESSING THIS ISSUE AND IN MY CASE NOT EVEN NOTIFYING ME OF A RECALL(WHICH WOULDN'T HAVE ALLEVIATED THE ROOT CAUSE OF THE PROBLEM) DESPITE MY VIN HAVING THE S INDICATOR IN IT INDICATING IT BEING IN THE RANGE FOR THE RECALL.

NHTSA #: 10380357
mediumENGINE AND ENGINE COOLING,ELECTRICAL SYSTEM
Filed: Jan 2011

CHRYSLER CHANGED THE OIL PUMP DRIVE ASSEMBLY (OPDA) ON 2005-06 MODEL JEEP WRANGLERS. THE OPDA WAS DESIGNED WITH A SEAL PREVENTING OIL FROM LUBRICATING THE UPPER BUSHING CAUSING PREMATURE FAILURES. THESE FAILURES WILL RESULT IN A IMMEDIATE DROP IN OIL PRESSURE CAUSING THE POTENTIAL FOR COMPLETE ENGINE FAILURE AT HIGHWAY SPEEDS. THIS WILL RESULT IN SEVERE ENGINE DAMAGE AND MAY RESULT IN PROPERTY AND/OR BODILY INJURY. CHRYSLER ISSUED A TSB (E05R) ON CERTAIN MODELS, HOWEVER THIS HAS BECOME A LARGER ISSUE. HTTP://WWW.JEEPFORUM.COM/FORUM/F9/2005-06-JEEP-OPDA_CPS_DISTRIBUTOR-FAILURE-1144202/.

NHTSA #: 10380252
mediumENGINE AND ENGINE COOLING
Filed: Oct 2010

TL* THE CONTACT OWNS A 2005 JEEP WRANGLER. THE CONTACT WAS TRAVELING 10 MPH WHEN ALL OF THE WARNING LIGHTS ILLUMINATED ON THE DASHBOARD AND THE OIL PRESSURE INDICATOR DISPLAYED A READING OF ZERO. THE VEHICLE WAS TAKEN TO A LOCAL MECHANIC WHERE THE CONTACT HAD THE OIL PUMP DRIVE GEAR REPLACED. THERE WERE NO PRIOR WARNINGS OF THE FAILURE. THE CURRENT AND FAILURE MILEAGE WAS 50,000.

NHTSA #: 10359165
mediumENGINE AND ENGINE COOLING
Filed: Sep 2010

RAPID AND SIGNIFICANT LOSS OF POWER IN JEEP WRANGLERS CAUSED BY RAPID FAILURE (CLOGGING) OF CATALYTIC CONVERTER. JEEP UNABLE TO REPLACE CATALYTIC DUE TO 5 MONTH BACK ORDER ON REPLACEMENT PRODUCT. *TR

NHTSA #: 10355905
mediumENGINE AND ENGINE COOLING
Filed: Apr 2010

ON MARCH 13, 2010, MY 2005 JEEP WRANGLER DISPLAYED A CHECK ENGINE LIGHT. THE CODE WAS P0302. WHEN CLEARED, THE CODE DID NOT RETURN AND THE JEEP RAN NORMALLY UNTIL APPROXIMATELY MARCH 26, WHEN IT WENT INTO A "LIMP MODE" (REV LIMITER MOVED TO 2500 RPM) AFTER BEING REVVED TO 4500 RPM. WHEN RESTARTED, THE VEHICLE RAN FINE, ALTHOUGH THE CHECK ENGINE LIGHT CAME ON. THE CODE WAS P0344. WHEN THE CODE WAS CLEARED, IT DID NOT REAPPEAR. HOWEVER, REVVING THE ENGINE TO 4500 RPM IN ALL GEARS EXCEPT REVERSE (N-1-2-3-4-5-6) REPRODUCED THE ABOVE RESULTS WITHOUT FAIL. ON MARCH 28, A REPLACEMENT CAMSHAFT POSITION SENSOR WAS ORDERED BY MYSELF, AND WAS INSTALLED ON APRIL 2. AFTER THE INSTALL, REVVING THE ENGINE TO 4500 RPM ONCE AGAIN PUT THE VEHICLE INTO A "LIMP MODE". I MADE THE DECISION TO TAKE THE JEEP TO SOUTH POINT CHRYSLER DODGE JEEP IN AUSTIN, TX. ON MAY 6, I WAS INFORMED THAT STANDARD DIAGNOSTICS COULD NOT FIND THE ISSUE, AND THE DEALER REQUESTED 4 HOURS OF TEAR-DOWN TIME TO INSPECT THE CAMSHAFT AREA FOR DAMAGE BASED ON RECOMMENDATIONS FROM CHRYSLER. UPON APPROVAL, IT WAS DISCOVERED THAT THE OIL PUMP GEAR AND CAMSHAFT WERE HEAVILY DAMAGED POSSIBLY DUE TO CAUSES OUTLINED IN NHTSA ITEM # 10013784. WHEN CHRYSLER WAS CONTACTED FOR THIS, THEY INFORMED ME THAT, ALONG WITH THE FACT THAT THE VIN OF MY JEEP IS OUTSIDE OF THE VIN RANGE OF THE TSB, THERE WAS NO "DEFINITIVE PROOF" THAT THE OIL PUMP GEAR HAD DAMAGED THE CAMSHAFT AS OPPOSED TO VICE VERSA AND THEY WOULD BE UNABLE TO ASSIST IN THE REPAIR COST. I AM REQUESTING AN EXPANDED TSB ON THIS ISSUE, AS THERE APPEARS TO BE MORE PROBLEMS HERE THAN CHRYSLER IS WILLING TO ADMIT. *TR

NHTSA #: 10325044
mediumENGINE AND ENGINE COOLING,FUEL SYSTEM, OTHER
Filed: Jan 2010

I PURCHASED MY JEEP IN MAY OF 2005. SINCE THAT TIME THE ENGINE LIGHT HAS COME ON AND THE O2 SENSOR REPLACED THREE TIMES. THE LIGHT IS ON AGAIN. I TRULY FEEL THERE HAS BEEN A MALFUNCTION IN THESE SENSORS, SINCE I TALK TO OTHER JEEP OWNERS AND THEY HAVE THE SAME ISSUE. CAN YOU FIX THIS UNDER A RECALL? *TR

NHTSA #: 10298366
mediumENGINE AND ENGINE COOLING
Filed: Jan 2009

2005 JEEP WRANGLER (TJ IN CANADA). CHECK GAUGES LIGHT CAME ON WHILE DRIVING ON HIGHWAY. DROVE TO GET OFF AT EXIT. CAR STALLED AND WOULD NOT RESTART. TOWED TO DEALERSHIP. GEARS ON OIL PUMP WERE STRIPPED AND NO OIL GOT TO ENGINE -AS A RESULT ENGINE SEIZED. APPARENTLY THERE WAS A SERVICE BULLETIN BUT IT SEEMS THAT THE SERIAL # ON MY OIL PUMP IS NOT WITHIN THE RANGE OF THE BULLETIN. AT 138,000 KM I HAVE TO REPLACE AN ENGINE (OUTSIDE OF WARRANTY). *TR

NHTSA #: 10253671
mediumENGINE AND ENGINE COOLING
Filed: Nov 2008

RECENTLY PURCHASED 2005 JEEP GRAND CHEROKEE. WHILE DRIVING, DRIVERS KNEE WILL INADVERTENTLY BUMP THE KEY IN THE IGNITION TURNING OFF THE VEHICLE AND ITS STEERING. THIS HAS HAPPENED 3 TIMES IN THE PAST 3 WEEKS. WE CANNOT BE THE ONLY CONSUMER HAVING THIS PROBLEM...THIS IS A SET-UP FOR A FATALITY. I SEE NO RECALL ON THIS... *TR

NHTSA #: 10247548
mediumENGINE AND ENGINE COOLING
Filed: Aug 2006

2005 RUBICON-2480 MILES. ENGINE INDICATOR LIGHT HAS COME ON FOR THE 8TH TIME. DEALER CHECKED WITH DIGITAL READER WHICH IDENTIFIES "SMALL EVAPORATIVE LEAK". FIRST TIME, TIGHTENED GAS CAP, BUT DEALER HAD TURNED OFF THE INDICATOR LIGHT WITH THE READER. THIRD OCCURRENCE DEALER SCHEDULED CHECK OF EXHAUST AND CLEAN AIR SYSTEM, ALL TESTED FINE. LAST 4 TIMES I DISCONNECTED BATTERY UNTIL LIGHT RESET. DEALER HAS CHANGED HANDS, AND JUST SCHEDULED FOR ANOTHER CHECK, MENTIONED REPLACING GAS CAP. THIS APPEARS TO BE A NUISANCE ISSUE RATHER THAN A SERIOUS DEFECT. I WISH THEY COULD FIX IT ONCE AND FOR ALL. I AM NOT SURE HOW THIS NEW DEALER WILL SUPPORT THE WARRANTY ISSUES. FORMERLY THEY WERE GREAT. *JB

NHTSA #: 10164624
mediumENGINE AND ENGINE COOLING
Filed: Sep 2005

ODI 10137688 FOLLOW UP KUDOS TO JEEP FOR STANDING BY THEIR PRODUCT, THEY ARE CURRENTLY REPLACING THE ENTIRE EXHAUST SYSTEM AND I AM HOPEFUL THIS REMEDIES THE OVERWHELMING EXHAUST SMELL COMING INTO THE PASSENGER COMPARTMENT. HOPE THE PAINT ISSUE GOES AS WELL. *NM

NHTSA #: 10138074
mediumENGINE AND ENGINE COOLING,VISIBILITY,UNKNOWN OR OTHER
Filed: Sep 2005

BUTANE EXHAUST SMELL OVERCOMES DRIVER/PASSENGERS MALFUNCTIONING REAR WIPER PAINT FAILING. *NM

NHTSA #: 10137675
mediumENGINE AND ENGINE COOLING
Filed: Sep 2005

BOUGHT NEW 2005 JEEP WRANGLER X 8/3/05 TOOK ON TRIP AND SOON WAS OVERWHELMED WITH BUTANE/EXHAUST SMELL IF WINDOWS OR VENT WAS OPEN; EVENTUALLY CAME LEAKING THROUGH AC. SMELL BAD ENOUGH TO MAKE YOU NAUSEOUS WHICH EVENTUALLY BECAME NUMB NOSE/LIPS AND BURNING EYES FOR TWO HOURS AFTER DRIVING. TOOK TO DEALERSHIP AND WAS FLUFFED, I.E., COULD HAVE BEEN A PLASTIC BAG, ONLY SMELL WAS NEW CAR SMELL, ETC., THEY EVEN CLAIMED TO HAVE DRIVEN IT WITH WINDOWS DOWN. THIS WAS IMPOSSIBLE SO I SENT MY HUSBAND THERE AND SERVICE MANAGER EXPERIENCED THE BURNING EYES AND NAUSEA DURING RIDE. CALLED JEEP AND WAS TOLD THEY COULDN'T DISCUSS ANY SYSTEMIC PROBLEMS, REFERRED ME TO DEALERS. 2ND FIX ATTEMPT 9/15/05 @1344 MILES RESULTED IN "NO FAULT CODES IN SYSTEM, PERFORMED FUEL SYSTEM MONITOR TEST READING NOT IN SPECS, EXCESSIVE FUEL THROUGH SYSTEM." CHANGED SOFTWARE, WROTE "ROAD TESTED VEHICLE, HAS SLIGHT RESIDUE ODOR. CAT CONVERTER BAFFLES HAVE SOME INTERIOR FUEL COATING THAT WILL NEED TO BE BURNED OFF. WILL TAKE ABOUT 500 MILES OF DRIVING TO BURN ALL COATING FROM INSIDE OF EXHAUST SYSTEM." I WAS TOLD TO DRIVE IT "50 MILES". THEY ALSO HAD TO REPAINT THE SPIDERWEB /DEFECT PAINT TO THE TUNE OF $454. BACK IN 9/22/05 @ 1508 MILES AS PAINT WAS DETERIORATING ALL OVER. SENT FOR FULL REPAINT QUOTE ($3353- HAVE TO WAIT FOR JEEP ZONE MGR OK) MPG HAS DECLINED FROM 19 TO 17 AFTER 2ND SERVICE VISIT. TODAY 9/26/05, THE 3RD TRIP IN ON SMELL AFTER AGREEING TO TRY A SHORT TRIP. SAME RESULT/SYMPTOMS; I NEVER WILL GET THE HARD TOP OFF. TOLD SERVICE DO NOT RETURN IT UNTIL THE CATALYTIC CONVERTER, SEALS, EXHAUST, WHATEVER, NO LONGER SMELLS. NOW THE REAR WINDSHIELD WIPER STICKS IN THE SPARE TIRE/WAS INOPERABLE, APPARENTLY MANUFACTURER PUT ON THE WRONG BLADE VIA SERVICE. ALSO WAS TOLD THAT I WAS THE ONLY WRANGLER X WITH THE EXHAUST/BUTANE SMELL PROBLEM BUT SEE ANOTHER AS EARLY AS 3/10/05. I DON'T KNOW WHAT EXCUSE I'LL HEAR ON THIS THE 3RD ATTEMPT, BUT WONDER IF SMELL IS CARBON MONOXIDE RELATED. *NM

NHTSA #: 10137688
mediumENGINE AND ENGINE COOLING,EQUIPMENT
Filed: Aug 2005

WHILE TEST DRIVING, AIR CONDITIONER DID NOT WORK, I WAS ASSURED THAT IT WOULD BE FIXED BY TIME OF PICK UP (JULY 11). THE AIR WORKED WHEN I PICKED UP THE VEHICLE, HOWEVER, THE CHECK ENGINE LIGHT WAS ON. AIR CONDITIONING GAVE OUT 2 WEEKS LATER, TOOK IN FOR REPAIR AND THEY SAID THE HOSE WAS CRACKED. WHEN I PICKED IT UP AFTER THE AIR CONDITIONER REPAIRS, I DIDN'T EVEN LEAVE THE PARKING LOT AND THE CHECK ENGINE LIGHT WENT ON AGAIN. I HAVE OWNED THE CAR FOR 28 DAYS AND IT HAS BEEN IN THE SHOP FOR 10 DAYS. DEALER DOES NOT WANT TO MAKE RESTITUTION.*JB

NHTSA #: 10131819
mediumENGINE AND ENGINE COOLING,TIRES
Filed: Jul 2005

VEHICLE HAS PROBLEMS WITH DRIVABILITY AND SAFETY ISSUES WITH ITS SUSPENSION ALONG WITH GOODYEAR TIRES BEING OUT OF ROUND AND/OR MANUFACTURED WITH INTERNALS NOT CORRECTLY MOLDED IN TIRE.

NHTSA #: 10128284
mediumENGINE AND ENGINE COOLING
Filed: Jul 2005

NEVER RECEIVED A RECALL NOTICE FROM THE MANUFACTURER RE: OIL PUMP FAILURES, BUT A RECALL EXISTED ON THIS VEHICLE. NOTICE WAS APARENTLY SENT IN MARCH 2005 TO OWNERS, BUT NOTHING WAS EVER RECEIVED. RECALL WAS PERFORMED AFTER I LEARNED ABOUT IT FROM A THIRD PARTY.

NHTSA #: 10127565
mediumENGINE AND ENGINE COOLING
Filed: Mar 2005

2005 JEEP WRANGLER X MODEL HAD CHECK ENGINE LIGHT COME ON 20 DAYS AFTER PURCHASE AS A NEW VEHICLE. ALSO, OVERWHELMING SMELL COMPARABLE TO BUTANE PRESENT INSIDE THE VEHICLE DURING LONGER DRIVES AND ACCELERATING. JEEP WAS SERVICED 14MAR05, LIGHT IS OFF BUT SMELL STILL PERSISTS. WAS TOLD IT COULD BE COATING ON PARTS OF ENGINE OR TRANSMISSION BURNING OFF, BUT CAR IS WELL OUTSIDE OF BREAK-IN PERIOD WITH ABOUT 2,000 MILES ON IT. DEALERSHIP WHERE SERVICED CALLED TO SAY THE VEHICLE NEEDED TO BE BROUGHT BACK SEVERAL DAYS LATER DUE TO A CODE THAT CAME UP ON THE DIAGNOSTICS. VEHICLE IS CURRENTLY BEING SERVICED AGAIN.*AK

NHTSA #: 10114279

Other 2005 Jeep Wrangler Issues