2004 Ford Explorer Brakes Problems
40 owner-reported brakes complaints from NHTSA data
Data sourced from NHTSA public database. For informational purposes only. Always consult a qualified mechanic.
Owner Complaints (40)
Your brake lines are showing signs of severe corrosion and rot, with brake fluid leaking from multiple locations on your vehicle. You've had to pay for repairs to both the power steering and brake lines, and your ABS warning light is coming on intermittently. The brake lines may need to be replaced with new copper or steel tubing, and the ABS system may need inspection to ensure it's functioning properly.
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BRAKE FAILURE, FRONT WHEEL BRAKE HOSE (BURST/FAILED), 3X IN ONE YEAR INCLUDING FAILURE OF NEW PARTS INSTALLED BY FORD. THIS RESULTED IN TOTAL LACK OF BRAKES, IN ONCE CASE WHILE TRAVELING ON I287 AT HIGH SPEED! THIS WAS IN 20011/2012 BEFORE WE TRADED CAR IN. FORD INSISTED THERE WAS NO PROBLEM WITH THE PART. THE CAR HAD ABOUT 100,000 MILES ON IT, WAS 6-7 YEARS OLD. I HAVE NEVER EXPERIENCED THIS TYPE OF FAILURE ON ANY OTHER CAR I OWNED INCLUDING MANY THAT WERE MUCH OLDER AND HAD MANY MORE MILES ... LET ALONE 3X ON THE SAME VEHICLE! THIS REALLY MUST BE A DEFECTIVE PART!!! AN THE PROBLEM SEEMS TO BE ONGOING WITH NEWER MODELS OF THE FORD EXPLORER AS WELL?
THE OEM STEEL BRAKE LINE THAT CONNECTS THE LEFT AND RIGHT REAR BRAKES WAS APPARENTLY RUBBING AGAINST SOME COMPONENTS OVER THE RIGHT FRAME RAIL WHICH ABRADED THE PLASTIC COATING RESULTING IN CORROSION OF THE BRAKE LINE AND FAILURE OF THE BRAKING SYSTEM. *TR
STOPPING AT RED LIGHT STEPPING ON BRAKE VEHICLE SPEED UP INSTEAD OF STOPPING. CAUSING ME TO SIDE SWIPE FOUR VEHICLES AND GO THROUGH AN INTERSECTION
THE BRAKE PEDAL WENT TO THE FLOOR AS I WAS ABOUT TO PULL OUT OF A PARKING SPACE. I SHUT THE VEHICLE DOWN AND CALLED FOR A TOW. I HAD THE VEHICLE TOWED TO A SERVICE STATION. THE MECHANIC FOUND THAT THE RUBBER HOSE COMPONENT OF THE BRAKE LINE HAD SPRUNG A LEAK, LEADING TO THE COMPLETE LACK OF BRAKING. MY CONCERN IS THAT IF IT HAD HAPPENED ON THE HIGHWAY OR IN TRAFFIC, OR JUST ABOUT ANY OTHER MOVING SITUATION, I WOULD LIKELY HAVE CRASHED, WITH DIRE RESULTS TO ME AND POTENTIALLY TO OTHERS. THERE WAS NO WARNING. THERE WERE NO LIGHTS. I HAVE NEVER EXPERIENCED A SITUATION LIKE THIS IN OVER 30 YEARS OF DRIVING APPROXIMATELY 1 MILLION MILES .VERY DISCONCERTING. VERY DISAPPOINTING. I WOULD LIKE FOR FORD ENGINEERS TO EXPLAIN THEMSELVES. *TR
TL* THE CONTACT OWNS A 2004 FORD EXPLORER. THE CONTACT STATED THAT THE ABS SYSTEM WOULD INDEPENDENTLY ACTIVATE WITHOUT WARNING. THE FAILURE CAUSED THE BRAKES TO SEIZE AND THE VEHICLE WOULD SWAY 180 DEGREES TO THE SIDE BEFORE STOPPING. THE VEHICLE WAS TAKEN TO DEALER FOR INSPECTION. THE FAILURE WAS LOCATED AT THE BRAKE HYDRO LOCK SYSTEM. THE CONTACT WAS ADVISED THAT THE ABS ELECTRONIC UNIT NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE AND CURRENT MILEAGE WAS 88,902.
TL* THE CONTACT OWNS A 2008 VOLVO VNL. THE CONTACT STATED THAT THE VEHICLE WAS PARKED ON AN INCLINE WHEN HE APPLIED THE PARKING BRAKE AND THE VEHICLE UNEXPECTEDLY ROLLED AWAY. THE FAILURE RECURRED THREE TIMES. THE VEHICLE WAS TAKEN TO AN INDEPENDENT AUTO SHOP FOR DIAGNOSIS. THE TECHNICIAN DETERMINED THAT THE BRAKE SLACK ADJUSTER ON THE SECOND AXLE WAS FAULTY. THE VEHICLE WAS REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE DEFECT. THE APPROXIMATE FAILURE MILEAGE WAS 415,000.
TL* THE CONTACT OWNS A 2004 FORD EXPLORER. THE CONTACT STATED THAT WHILE GOING 45 MPH, THE BRAKES WERE APPLIED BUT FAILED. THE CONTACT TRIED TO PUMP THE BRAKE PEDAL AND IT WOULD ONLY DEPRESS PARTIALLY. SHE TRIED AGAIN A FEW MOMENTS LATER AND THE BRAKE PEDAL WAS DEPRESSED COMPLETELY INTO THE FLOORBOARD. THE CONTACT HAD TO USE THE PARKING BRAKE IN ORDER TO SLOW DOWN. THE VEHICLE WAS TOWED TO THE DEALER FOR INSPECTION WHERE THEY INFORMED THE CONTACT THAT THERE WAS A FAILURE IN THE BRAKE LINE, WHICH NEEDED TO BE REPAIRED. THE VEHICLE WAS REPAIRED BUT THE FAILURE RECURRED SEVERAL TIMES LATER. THE MANUFACTURER WAS NOT NOTIFIED. THE FAILURE MILEAGE WAS 115000.
I BACKED SUV OUT OF GARAGE AND PUT IN PARK, GOT OUT OF VEHICLE WHILE STILL RUNNING (TO CLOSE GARAGE DOOR), CLOSED THE SUV DOOR, TURNED AROUND AND SAW THAT SUV WAS MOVING FORWARD INTO MY GARAGE. I OPENED THE SUV DOOR WHILE IT WAS MOVING AND JUMPED IN THE DRIVERS SEAT, PUSHED ON THE BRAKE AND SUV DID NOT STOP, I WAS LOOKING DOWN AT THE FLOOR TO SEE WHY SUV DID NOT STOP, PULLED UP MY FOOT AND PLACED IT BACK DOWN ON THE BRAKE. SUV STILL DID NOT STOP. IT THEN MADE A LOUD NOISE LIKE THE ENGINE WAS REEVING UP AND THEN THE SUV TOOK OFF FORWARD, RAN THROUGH THE BACK OF MY GARAGE, RAN THROUGH MY BACK YARD, RAN OVER A TREE IN THE YARD, RAN THROUGH MY BACK YARD FENCE AND MY NEIGHBOR'S FENCE AND CRASHED INTO THE BACK SIDE OF NEIGHBOR'S HOUSE. ALL WHILE THIS WAS OCCURRING, I WAS INSIDE OF THE VEHICLE WITH MY LEFT LEG STICKING OUT OF THE CAR (SINCE I JUMPED IN THE SUV IN A HURRY, I DIDN'T REALIZE THAT MY LEG WAS STILL OUT OF THE SUV), I CONTINUALLY ATTEMPTED TO STEP ON THE BRAKES (EACH TIME LIFTING MY FOOT UP SO THAT I COULD PLACE IT DIRECTLY ON THE BRAKE), THE ENGINE REEVED UP AGAIN WHILE GOING THROUGH THE YARD. THE ONLY THING THAT STOPPED THE SUV WAS THE TALL CONCRETE FOUNDATION OF MY NEIGHBOR'S HOUSE THAT IT RAN INTO. I JUMPED OUT OF THE SUV, FELL TO THE GROUND AND LAID THERE FOR A FEW SECONDS BEFORE I REALIZED THAT MY SUV WAS STILL RUNNING, THEN I JUMPED BACK INTO THE SUV AND TURNED THE IGNITION OFF.
MY 2004 FORD EXPLORER CAUGHT ON FIRE TODAY. THE FIRE BEGAN UNDER THE HOOD. PER THE FIRE DEPARTMENT, THE FIRE STARTED AROUND THE CRUISE CONTROL AND BRAKE MASTER CYLINDER AREA. FORD DOES NOT HAVE A RECALL OUT FOR THIS YEAR MODEL, UNLIKE THE 2003 AND OLDER MODELS, BUT THIS IS DEFINITELY A MANUFACTURER PROBLEM. THE CAR WAS DRIVEN TO SEVERAL POINTS, DROP THE KIDS OF AT SCHOOL, ONE AT DAYCARE, AND A STOP FOR BREAKFAST. NOTHING WAS WRONG WITH OUR CAR. AFTER ARRIVING TO WORK, MY WIFE GOT A CALL THAT HER CAR WAS ON FIRE. THERE WERE NO SIGNS, MALFUNCTIONS THAT SOMETHING WAS WRONG WITH THE VEHICLE. REGULARLY SCHEDULED MAINTENANCE WERE ALWAYS PERFORMED. *TR
TL* THE CONTACT OWNS A 2004 FORD EXPLORER. WHILE BRAKING FROM SPEEDS OF 25 MPH, THE ABS WARNING LIGHT ILLUMINATED ON THE DASHBOARD. THE VEHICLE WAS TAKEN TO A LOCAL MECHANIC WHERE THE CONTACT WAS INFORMED THAT THE BRAKE SENSOR WOULD NEED TO BE REPLACED. THERE WERE NO PRIOR WARNINGS. THE CURRENT AND FAILURE MILEAGES WERE 92,505.
WHEN DRIVING VEHICLE THE VEHICLE STALLS WHEN BRAKING. THIS FAILURE OCCURS ONLY WHEN THE VEHICLE IS AT 1/4 TANK OF GAS OR LESS. VEHICLE HAS BEEN TO FORD FOR REPAIR ON 3 OCCASIONS. THE HAVE REPLACED THE ABS SENSOR, THROTTLE BODY AND A FUEL INJECTION CLEANING WAS PERFORMED. NONE OF THIS HAS FIXED THE PROBLEM. DEC 4 2009 WAS THE FIRST OCCURRENCE AND HAS OCCURRED SEVERAL TIMES WITH THE LAST BEING TODAY 2-24-2010. *TR
PARKING LEVER DOES NOT PROPERLY LINE UP. HOPE THAT THIS DOES NOT LEAD TO THE "ROLL AWAY" ISSUES. *TR
TL*THE CONTACT OWNS A 2004 FORD EXPLORER. THE ABS WARNING LIGHT WAS ILLUMINATED ON THE INSTRUMENT CONTROL PANEL. THE REAR BRAKES ALSO FAILED DURING BRAKE APPLICATION ON GRAVEL ROADS. THE VEHICLE WAS TAKEN TO THE DEALER AT LEAST FIVE TIMES, AND WAS REPAIRED ACCORDING TO THE EXTENDED WARRANTY. THE FAILURE MILEAGE WAS 5,000. THE CURRENT MILEAGE WAS 62,000.
TL*THE CONTACT OWNS A 2004 FORD EXPLORER. WHILE THE CONTACT WAS SERVICING THE VEHICLE, HE OBSERVED THAT THE EMERGENCY BRAKE WAS DEFECTIVE. THERE WAS A BRAKE LINING DEFECT ON THE REAR DRIVER'S SIDE AND PASSENGER SIDE. THE FAILURES OCCURRED WITHOUT WARNING. ALL FOUR BRAKE ROTORS WERE REPLACED, BUT THE BRAKE LINE HAVE NOT YET BEEN REPLACED AT THIS TIME. THE MANUFACTURER WAS NOTIFIED OF THE FAILURES. THE FAILURE AND CURRENT MILEAGES WERE 60,000. UPDATED 04/15/09. *LJ WHILE CHANGING THE ROTORS ON THE VEHICLE, THE CONSUMER DISCOVERED THE LINING FOR THE PARKING BRAKE HAD SEPARATED FROM THE SHOES . UPDATED 04/16/09.*JB
DEAR NHTSA, BELOW IS MY ORIGINAL CONTACT TO FORD MOTOR CORP (FMC). I RECENTLY REPLACED THE BRAKES ON MY 2004 EXPLORER, BUT WHEN I PULLED THE REAR ROTORS, THE FRICTION MATERIAL FROM THE E-BRAKE SHOES FELL ON THE GROUND. THIS IS A SERIOUS SAFETY ISSUE! SUMMARY: FRICTION MATERIAL WAS NOT BONDED TO E-BRAKE SHOE. BASED ON THE EXTENSIVE CORROSION OF THE E-BRAKE SHOES AT TIME OF REPLACEMENT, THIS CONDITION HAS EXISTED FOR A LONG PERIOD OF TIME. FMC REQUESTED MORE INFORMATION, AND I COMPLIED. I HAVE PICTURES, BUT DO NOT KNOW HOW TO ATTACH THEM. I ALSO HAVE RESEARCHED THIS ISSUE IN MY AREA (S.E. MICHIGAN, AND IT IS COMMON BASED ON INPUT FROM A FORD DEALER AND ANOTHER SERVICE FACILITY) PLEASE LET ME KNOW HOW I CAN ATTACH PICS. *TR
2004 FORD EXPLORER XLT HAVING RECURRING PROBLEMS WITH ANTILOCK BRAKE SYSTEM. *NJ THE CONSUMER STATED THE ABS LIGHT ILLUMINATED TWICE. THE FIRST TIME THE PROBLEM OCCURRED, THE DEALER DIAGNOSED THE PROBLAM AS A FAULTY SWITCH WHICH THEY REPLACED. THE SECOND TIME THE LIGHT ILLUMINATED, THE DEALER STATED THE PROBLEM WAS A SPEED SENSOR ON THE REAR AXLE. *JB
WHEN SERVICING FRONT BRAKE PADS, CALIPER PISTON CRUMBLED WHEN OPENING CALIPER. NORMALLY, SUCH PISTONS ARE METAL. THIS WAS OBVIOUSLY MANUFACTURED WITH SUBSTANDARD MATERIALS. IF THIS HAPPENED WITH THE VEHICLE IN MOTION, AN ACCIDENT MIGHT HAVE OCCURRED. *TR
MY 2004 FORD EXPLORER HAS SEVERAL ISSUES SINCE 38,000 MILES, THE RECENT COMPLAINT AT 57,000 MILES IS THE ABS MODULE AND THE CRUISE CONTROL. THE ABS LIGHT CAME ON AND AT THE SAME TIME THE CRUISE CONTROL STOP WORKING. TOOK IT TO THE DEALERSHIP I PURCHASED IT AT. THEY TRIED TO RESET THE COMPUTER. ADVISED ME I WOULD NEED A NEW ACS MODULE FOR THE ABS. I CONTACTED FORD MOTOR COMPANY TO TRY AND GET THE MODULE REPLACED UNDER WARRANTY. THE BEST FORD WOULD DO IS TO SPLIT THE COST OF THE MODULE WITH ME, BUT I WOULD HAVE TO PAY FOR LABOR TO INSTALL. WHEN ASKED HOW MUCH THE MODULE COST. WAS TOLD 1160.00. THIS WOULD NOT GUARANTEE THAT I WOULD NOT HAVE THIS PROBLEM AGAIN. THE DEALERSHIP TOLD ME THEY WOULD TRY TO FIND A USED MODULE. I CALLED BACK AFTER SEVERAL DAYS AND WAS INFORMED THEY COULD NOT FIND ONE. THE NEXT DAY I GOT ON THE PHONE AND WITHIN 20 MINS HAD FOUND A MODULE AT A LOCAL SALVAGE YARD. ASKED THE DEALERSHIP IF THEY WOULD PURCHASE THE USED MODULE WITH THE MONEY FORD WAS GOING TO PROVIDE WITH THE NEW MODULE TO FIX IT. THEY SAID NO. FORD MOTOR COMPANY IS AWARE THAT MANY OF THE 2004 EXPLORERS HAVE ABS AND POWERTRAIN ISSUES, YET THEY FAIL TO ACKNOWLEDGE. NOW I CAN TELL A DIFFERENCE IN MY BRAKING. SOMETIMES NOW WHEN I HAVE TO USE THE BRAKES, I CAN FEEL SOMETHING IS NOT RIGHT. I AM WORRIED THAT WHEN I WILL NEED THE ABS TO WORK I WILL NOT HAVE THE ABILITY TO STOP. I AM DISAPPOINTED THAT THE CRUISE CONTROL HAS STOPPED WORKING AS WELL WITH THIS AMOUNT OF MILEAGE. THE DEALERSHIP HAS BEEN UNABLE TO TELL ME IF THE CRUISE CONTROL IS RELATED TO THE ABS MODULE. THEY NEVER CHECK THE CRUISE CONTROL PROBLEM AND WAS NOT AWARE OF IT TILL I HAD CALLED THEM BACK ON THE USED ABS MODULE. FORD NEEDS TO STEP UP AND TAKE CARE OF THESE MAJOR ISSUES WITH THESE EXPLORERS....POOR PARTS INSTALLED AT TIME OF MANUFACTURING. FORD SHOULD BE LIABLE. *TR
WHILE GOING TO OPEN THE REAR HATCH OF MY 2004 FORD EXPLORER, I NOTICED A CRACK IN THE HATCH DOOR FROM JUST BELOW THE WINDOW DOWN TO THE NEXT PANEL. WHEN I OPENED THE WINDOW ON THE HATCH DOOR, I NOTICED THAT THE LEFT HINGE THAT HOLDS THE GLASS IS COMING LOOSE. I AM UNABLE TO UTILIZE THE REAR CARGO AREA OF MY VEHICLE NOW FOR FEAR THAT THE LEFT HINGE WILL BREAK OFF RESULTING IN THE ENTIRE DOOR COMING OFF THE VEHICLE AND FALLING OR DROPPING ONTO ME OR ONE OF MY CHILDREN, CAUSING SEVERE PERSONAL INJURIES. THE MILEAGE ON MY VEHICLE IS APPROXIMATELY 70,000 MILES. NOTHING HAS BEEN DONE YET TO CORRECT THIS FAILURE BECAUSE AFTER READING OTHER PEOPLE'S EXPERIENCE WITH HAVING FORD REFUSE TO ACKNOWLEDGE THE PROBLEM AND THE GOVERNMENT THUS FAR REFUSING TO ISSUE A RECALL, MY HANDS ARE TIED. I DO NOT WANT TO PAY FOR THE REPAIR MYSELF BECAUSE I HAVE ALREADY BEEN BURNED BY FORD ON OTHER ISSUES RELATING TO THIS VEHICLE, I.E., THE ABS MODULE AND THE AIR CONDITIONING SYSTEM. *TR
BRAKE SYSTEM ISSUES, 2004 FORD EXPLORER. BRAKING SYSTEMS MAKES A SIGNIFICANT BUMP AND NOISE WHEN APPLYING BRAKES. *JB
MULTIPLE PROBLEMS WITH MY EXPLORER. WHEN SHIFTING INTO REVERSE CAR JOLTS WITH A CLUNKING NOISE. ABS LIGHT IS ON AND 4X4 HIGH LIGHT FLASHES. SERVICE ENGINE LIGHT ON BUT NO HOSE LEAKS CAN BE FOUND. WRENCH LIGHT COMES ON EVEN AFTER TPS REPLACEMENT SUGGESTED BY OBD-II. VERY UNHAPPY WITH THIS VEHICLE. I HAVE OWNED 7 FORDS, THIS IS THE WORST I HAVE OWNED. *TR
TL*- THE CONTACT OWNS A 2004 FORD EXPLORER. WHILE DRIVING AT 60 MPH THE CONTACT FELT THE BRAKE PEDAL SHUTTER WHEN THE BRAKE WAS DEPRESSED. ALSO, THE CONTACT FELT THE STEERING WHEEL VIBRATE. THE DEALER STATED THAT THE PROBLEM WAS DUE TO THE ROTORS. THE DEALER RESURFACED THE ROTORS AT 12,000 MILES. APPROXIMATELY ELEVEN MONTHS LATER THE CONTACT EXPERIENCED THE SAME PROBLEM. THE DEALER STATED THE ROTORS NEEDED TO BE REPLACED. THE DEALER REPLACED THE ROTORS AT 24,000 MILES. TWO MONTHS LATER ,THE DEALER REPLACED THE ROTORS AGAIN, AND THE ROTOR ASSEMBLY AT 26,000 MILES. FOUR MONTHS LATER THE CONTACT HAD THE SAME PROBLEM. THE DEALER RESURFACED THE FRONT AND REAR ROTORS AT 30,000 MILES. THERE HAVE BEEN NO FURTHER OCCURRENCES. THE VEHICLE CURRENTLY HAS 36000 MILES. *AK
2004 FORD EXPLORER HAD BRAKE PROBLEMS**CC THE ABS LOCKED UP AND CAUSED THE VEHICLE TO OVERTURN. THE AIR BAGS FAILED TO DEPLOY DURING THE ACCIDENT. *NM
WE HAVE EXPERIENCED MULTIPLE PROBLEMS WITH THE ELECTRICAL SYSTEMS OF OUR 2004 FORD EXPLORER ALONG WITH OTHER MISCELLANEOUS PROBLEMS. THE ELECTRICAL PROBLEMS HAVE NOT BEEN CORRECTED TO DATE. IN NOVEMBER 2006, THE REAR WINDOW OF THE LIFTGATE BROKE OFF THE HINGE. WE WERE TOLD THERE WERE NO RECALLS FOR THIS PROBLEM AND HAD TO PAY FOR THIS REPAIR OUT OF OUR POCKET. TODAY, JANUARY 16, 2007 THE FRAME OF THE REAR LIFTGATE CRACKED IN THE MIDDLE. *NNM
MULTIPLE PROBLEMS WITH MY EXPLORER. WHEN SHIFTING INTO REVERSE CAR JOLTS WITH A CLUNKING NOISE. WHILE DRIVING CAR JOLTS OCCASIONALLY. WHEN BRAKING CAR SHAKES. ABS LIGHT IS ON AND 4X4 HIGH LIGHT FLASHES. EXPLORER WAS TAKEN IN DECEMBER 2004 AND FIXED FOR THE TRUCK JOLTING INTO REVERSE. TRUCK NOW HAVING THE SAME PROBLEM. TRUCK TO BE TAKEN BACK TO THE DEALER NEXT WEEK. *NM
DT*: THE CONTACT STATED WHILE DRIVING 65 MPH ON A DRY INTERSTATE, THERE WAS A LOUD POP THAT SOUNDED LIKE A BALLOON POPPED. WHEN THE BRAKE PEDAL WAS APPLIED, THE PEDAL WOULD NOT MOVE. THE VEHICLE SPUN AROUND AND RAN INTO A DITCH WHICH RESULTED IN AN ACCIDENT. THERE WERE MINOR INJURIES SUSTAINED AND A POLICE REPORT WAS TAKEN. THE VEHICLE WAS TOWED TO AN INDEPENDENT BODY SHOP WHO DETERMINED THE MASTER CYLINDER HAD FRACTURED APART.
DT*: THE CONTACT STATED WHILE APPLYING BRAKE PRESSURE AT VARIOUS SPEEDS, THE ANTILOCK BRAKES ACTIVATED ON NORMAL ROAD CONDITIONS WITHOUT WARNING. THE VEHICLE WAS INSPECTED BY A DEALER WHO REPLACED THE WHEEL SPEED SENSOR. AFTERWARDS, UPON APPLYING BRAKE PRESSURE AT ANY SPEED THERE WAS A PRONOUNCED VIBRATION WITHIN THE BRAKE PEDAL. THE VEHICLE WAS INSPECTED BY A DEALER WHO WAS UNABLE TO DUPLICATE THE PROBLEM. THE MANUFACTURER WAS CONTACTED.
DT: WHILE DRIVING ON SEPTEMBER 16, 2005 THE ABS FAILED. WHEN THIS OCCURRED IT CAUSED THE CONSUMER'S VEHICLE TO ALMOST HIT ANOTHER VEHICLE. THE ABS, MAINTENANCE, AND FOUR WHEEL LIGHTS CAME ON AND BLINKED WHEN HE LOST THE BRAKES. A DIAGNOSIS TEST WAS PERFORMED, AND IT SHOWED THAT THERE WAS A PROBLEM WITH THE SPEED SENSOR. THE DEALERSHIP REPLACED THE SPEED SENSOR IN THE REAR WHICH WAS CALLED ASY-T. THE FUEL GAUGE BROKE. IT SHOWED THE FUEL TANK LEVEL WAS HIGHER THAN WHAT IT REALLY WAS. THE DRIVER'S REAR WINDOW MOTOR HAD TO BE REPLACED. THE COVER OVER THE HATCHBACK HANDLE HAD TO BE REPLACED. ALSO, HAD TO REPLACE THE WEATHER STRIPPING. THERE HAS BEEN A REPAIR DONE TO THE FOUR BY FOUR UNIT. THERE WERE MULTIPLE PROBLEMS WITH THE VEHICLE. *AK
DT: THE CALLER SAID THAT WHILE SLOWING DOWN AND WHEN APPLYING THE BRAKES THEY WENT TO THE FLOOR, AND VEHICLE ROLLED THROUGH A STOP LIGHT. THIS HAPPENED ONCE AND WITHOUT WARNING. IT RESULTED IN AN ACCIDENT, AND THE VEHICLE WAS TOWED TO A BODY SHOP AFTER THE INSURANCE COMPANY APPROVED IT. DEALER AND MANUFACTURER HAVE NOT BEEN CONTACTED YET. A POLICE REPORT WAS TAKEN. THE CALLER WAS INJURED. *AK
BRAKE MASTER CYLINDER RESEVIOR LEAKS BRAKE FLUID. THIS HAS BEEN REPLACED ONCE AND CONTINUES TO LEAK.DEALER STATES FORD INSISTS IT IS NORMAL TO LEAK. DEALER STATES 3 OUT OF 4 EXPLORERS LEAK BRAKE FLUID.HAS BEEN TO DEALER ON 3 DIFFERENT TIMES TO BE REPAIRED, STILL LEAKS. ONCE A WEEK THE FLUID HAS TO BE WASHED OFF THE RESEVIOR AND INNER FENDER WELL.*AK
WHILE DRIVING VEHICLE SUDDENLY STARTED ACCELERATING UNCONTROLLABLY. DRIVER APPLIED THE BRAKES AND THE PEDAL WENT TO THE FLOOR. VEHICLE CONTINUED TO ACCELERATE EXCESSIVELY. WHILE MAKING A RIGHT TURN DRIVER HIT THE CURB AND FLIPPED FOUR TIMES LANDING UPSIDE DOWN IN A DITCH. DRIVER AND PASSENGER SUSTAINED INJURIES, AND WERE TRANSPORTED BY AN AMBULANCE TO A HOSPITAL. VEHICLE WAS TOWED AND TOTALED BY THE INSURANCE COMPANY. *AK
WHILE DRIVING 70 MPH CHECK ENGINE LIGHT CAME ON, THEN, MOMENTS LATER THE ENGINE REVVED UP AND DOWN, AND THE BRAKES FAILED, NOT ALLOWING THE VEHICLE TO STOP. DEALER STATED THE VEHICLE JUMPED TIMING. *AK
AFTER ONLY 300 MILES ON THE ODOMETER---DISCOVERED THE 2 FRONT ROTORS WERE WARPED AND THE CAR SHOOK WHEN BRAKING. WE ASKED THAT THEY BE REPLACED. FORD AREA REP WOULD NOT ALLOW IT...THE DEALER, INSTEAD, "TURNED" THE ROTORS BY TAKING OFF 50% OF SURFACE. FORD SAID THIS STILL MET THEIR SPEC FOR WARRANTY REPAIR. WE BELIEVE IT IS UNFAIR!! *JB
THE CONSUMER EXPERIENCED A PROBLEM WITH THE CRUISE CONTROL. THE CONSUMER WOULD SET THE CRUISE CONTROL AND THEN IT WILL SHUT DOWN BY ITSELF. THE CONSUMER TOOK THE VEHICLE TO THE DEALER WHO AS OF TODAY, WAS UNABLE TO FIND A DEFECT. *JB THE FAILURE RESULTED IN A LIFE THREATENING SITUATION WHEN THE VEHICLE REACHED SPEEDS IN EXCESS OF 100 MPH ON IT'S OWN WHILE HITTING THE RESUME BUTTON IN CRUISE CONTROL. THE VEHICLE HAD BEEN IN TO THE DEALER FOR THE REPAIR OF THE BRAKING AND TIRE PRESSURE GAUGES, THROTTLE CONTROL, TRANSMISSION SLIPPAGE, CRUISE CONTROL, TRACTION CONTROL DEFAULT, GENERAL COMPUTER DEFAULTS AND THE REAR TRIM PIECE AT THE LIFTGATE OPENING WAS DISTORTED. *SC
OCTOBER 28, 2004, MOTOR VEHICLE ACCIDENT, CHAIN REACTION 3 VEHICLE, I WAS AT FULL STOP WITH FOOT ON BRAKE. VEHICLE BEHIND ME STOPPED, NEXT VEHICLE DID NOT STOP, PUSHED VEHICLE BEHIND ME INTO AND UNDER THE DRIVER SIDE REAR OF MY VEHICLE. BUMPER DAMAGE, TRUCK BED TWISTED SEVERAL INCHES, ETC. MY SEAT BELT DID NOT HOLD/CATCH OR STOP MY FORWARD MOVEMENT. I WAS THROWN INTO THE STEERING WHEEL AND THEN SNAPPED BACK, INJURING MY HEAD, NECK, MID AND LOW BACK, I HAD NUMBNESS AND TINGLING BILATERAL LOWER EXTREMITIES, AND BILATERAL UPPER EXTREMITIES. I ALSO EXPERIENCED SEVERE MUSCLE SPASMS NECK AND MID BACK. I HIT THE STEERING WHEEL HARD. THE AIR BAG DID NOT ENGAGE. PASSENGER SEAT BELT ENGAGED AND PROTECTED MY PASSENGER. I WAS TAKEN TO AN EMERGENCY HOSPITAL, C-SPINE/BACKBOARD, NECK AND BACK SPASMS, LOTS OF PAIN, TINGLING BILATERAL ARMS AND LEGS, ETC. NOW UNABLE TO WORK, UNKNOWN TIME DUE TO NECK AND BACK INJURY. I AM AN ER NURSE. IF MY SEAT BELT HAD HELD ME, I WOULD PROBABLY BE AT WORK RIGHT NOW AND NOT WRITING THIS COMPLAINT. YOUR QUESTION OF NUMBER OF FAILURES: THE BELT CATCHES ABOUT 1 IN 30 OR MORE ATTEMPT TO GET IT TO HOLD/CATCH. I AM AWAITING A SCHEDULED MRI OF MY SPINE, AND WILL BE FOLLOWING UP WITH A NEUROLOGIST. THE SEAT BELT HAS NOT BEEN REPAIRED AT YET AND REMAINS FAULTY. *AK
THE BRAKE LINE IS LEAKING FLUID. THIS WOULD CAUSE THE PEDAL TO GO TO THE FLOOR WHEN DEPRESSED AND EXTENDED STOPPING DISTANCE. THE DEALERSHIP WAS NOTIFIED, BUT DID NOT RESOLVE THE PROBLEM. PLEASE PROVIDE MORE INFORMATION.
AT ALL TIMES THE ABS BRAKE LIGHT IS ON. ALSO, WHEN VEHICLE IS USED IN WET WEATHER IT WILL SKID. VEHICLE IS SCHEDULED TO GO TO THE DEALER IN THE NEAR FUTURE. *AK
2004 EDDIE BAUER EXPLORER 4X4: ENGINE FAILED, SAFE MODE WHEN NOTHING APPEARS TO BE AN ISSUE. OTHERS ON NEWS GROUPS CLAIM THEY FOUND IT TO BE FAULTY ABS ELECTRONIC CONTROL UNIT.*AK
WHILE DRIVING OVER STANDING WATER OR SNOW REAR ABS BRAKES FAILINTERMITTENTLY. *AK