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Data sourced from NHTSA public database. For informational purposes only. Always consult a qualified mechanic.

2005 Chevrolet Tahoe — Known Issues & Recalls

7 Recalls291 Owner Complaints17 Categories Affected
291
Total Complaints
7
Open Recalls
9
Crashes
14
Fires
12
Injuries

Complaints from Jan 2014 to Dec 2010

The most reported issue is electrical system problems (92 complaints). 9 complaints involved crashes. 14 involved fires.

Open Safety Recalls (7)

Safety RecallFREE FIX AT DEALER
Nov 2014

NHTSA Campaign: 14V070000

Component: ELECTRICAL SYSTEM

Monroe Truck Equipment (Monroe) is recalling certain model year 2006, 2008 and 2009 Chevrolet C7500 vehicles, 2005-2006 Chevrolet Tahoe vehicles, and 2009 Ford F-350, and F-450 vehicles, equipped with Sure Power-brand battery equalizers or DC-DC converters containing a particular epoxy sealing, aka 'potting', compound. The specific potting compound used in the subject products for insulation was found to be capable of conducting electricity after being exposed to heat.

Risk: Once electrically conductive, the material is capable of melting and burning, increasing the risk of a fire.

Fix: Monroe will notify owners, and Sure Power will replace the equalizers or converters, free of charge. The recall began on March 24, 2014. Owners may contact Monroe at 1-608-328-8127.

Safety RecallFREE FIX AT DEALER
Invalid Date

NHTSA Campaign: 05V103000

Component: SERVICE BRAKES, HYDRAULIC:PEDALS AND LINKAGES

ON CERTAIN SPORT UTILITY VEHICLES, THE BRAKE PEDAL PUSHROD RETAINER MAY BE MISSING. IF THE RETAINER IS MISSING, THE BRAKE BOOSTER PUSHROD COULD DISENGAGE FROM THE BRAKE PEDAL.

Risk: THIS COULD RESULT IN A LOSS OF BRAKES WHICH COULD RESULT IN A CRASH.

Fix: DEALERS WILL INSPECT THE VEHICLES FOR THE BRAKE PEDAL PUSHROD RETAINER AND INSTALL ONE IF IT IS MISSING FREE OF CHARGE. THE MANUFACTURER BEGAN CONTACTING OWNERS BY TELEPHONE ON MARCH 10, 2005. OWNERS MAY CONTACT CHEVROLET AT 1-800-630-2438 OR GMC AT 1-866-996-9463.

Safety RecallFREE FIX AT DEALER
Invalid Date

NHTSA Campaign: 05V055000

Component: POWER TRAIN:MANUAL TRANSMISSION:SHIFT PATTERN INDICATOR

CERTAIN SPORT UTILITY VEHICLES EQUIPPED WITH AN AUTOMATIC TRANSMISSION, FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 102, "TRANSMISSION SHIFT LEVER SEQUENCE, STARTER INTERLOCK AND TRANSMISSION BRAKING EFFECT." UNDER CERTAIN VEHICLE STARTING CONDITIONS, THE SHIFT LEVER POSITION INDICATOR LOCATED IN THE INSTRUMENT PANEL CLUSTER MAY NOT ILLUMINATE. IF THE SHIFT LEVER POSITION INDICATOR DOES NOT ILLUMINATE, THE DRIVER MAY NOT KNOW WHICH GEAR THE VEHICLE IS IN.

Risk: THE VEHICLE MAY MOVE IN AN UNINTENDED DIRECTION RESULTING IN POSSIBLE INJURY TO OTHERS OUTSIDE OF THE VEHICLE.

Fix: DEALERS WILL REPROGRAM THE INSTRUMENT PANEL CLUSTER FREE OF CHARGE. THE RECALL BEGAN ON FEBRUARY 14, 2005. OWNERS MAY CONTACT CADILLAC AT 1-866-982-2339, CHEVROLET AT 1-800-630-2438, AND GMC AT 1-866-996-9463.

Safety RecallFREE FIX AT DEALER
Invalid Date

NHTSA Campaign: 05V163000

Component: SEAT BELTS:REAR/OTHER

ON CERTAIN CREW CAB PICKUP TRUCKS AND SPORT UTILITY VEHICLES, THE 2ND ROW CENTER OCCUPANT SEAT BELT ROUTING MAY MAKE IT DIFFICULT TO POSITION THE LAP PORTION OF THE SAFETY BELT LOW AROUND THE HIPS OF OCCUPANTS, ESPECIALLY SMALLER OCCUPANTS, SEATED IN THIS POSITION. APPROPRIATE USE OF A CHILD SEAT OR BOOSTER SEAT, AS RECOMMENDED FOR SMALL CHILDREN, DOES IMPROVE THE FIT CONDITION FOR THIS USER GROUP. IN ADDITION TO INSTRUCTIONS ON PROPER INFANT AND YOUNG CHILD RESTRAINT (WITH CHILD SEATS OR BOOSTERS), SPECIAL VERBIAGE FOR RESTRAINING OLDER CHILD IS INCLUDED IN THE OWNER'S MANUAL. ALSO, THE SUGGESTED SEAT BELT FIT/ROUTING FOR ADULTS, IRRESPECTIVE OF SEATING POSITION, IS DESCRIBED IN THE OWNER'S MANUAL TEXT.

Risk: A LAP PORTION OF THE SEAT BELT ROUTING THAT IS NOT LOW AND SNUG ON THE HIPS CAN ALLOW THE LAP BELT TO RIDE UP ON AN OCCUPANT'S ABDOMEN INSTEAD OF FITTING LOW AROUND THEIR HIPBONES, AND THEREFORE, CAN EXPOSE THEM TO MORE RISK OF ABDOMINAL AND INTERNAL ORGAN INJURY.

Fix: DEALERS WILL CUT OPEN THE GUIDE LOOP, REMOVE A PORTION OF THE LOOP, AND THEN THE REMAINING TWO SIDES SHOULD BE FOLDED OVER AND SECURED WITH A RETAINER FREE OF CHARGE. THE RECALL BEGAN ON JULY 21, 2005. OWNERS MAY CONTACT CADILLAC AT 1-866-982-2339, CHEVROLET AT 1-800-630-2438, GMC AT 1-866-996-9463, OR HUMMER AT 1-800-732-5493.

Safety RecallFREE FIX AT DEALER
Invalid Date

NHTSA Campaign: 06E043000

Component: FUEL SYSTEM, GASOLINE

CERTAIN REPLACEMENT FUEL FILTERS, FRAM BRAND NAME P/N G3727, WITH DATE CODES X52911 THROUGH X60801 SEQUENTIALLY OR X600141 AND A MEXICO COUNTRY OR ORIGIN MARKING ON THE FUEL FILTER HOUSING MANUFACTURED FROM OCTOBER 18, 2005, THROUGH MARCH 21, 2006, SOLD FOR USE ON THE VEHICLES LISTED ABOVE AND ON CERTAIN SCHOOL BUSES. (TO SEE THE SCHOOL BUS ENGINE SIZES, CLICK ON "DOCUMENT SEARCH" AND THEN "BUS APPLICATIONS"). THE CONNECTOR ON THE FUEL FILTER WAS NOT MANUFACTURED TO HONEYWELL'S SPECIFICATION. AS A RESULT, THE O-RING MAY NOT SEAT CORRECTLY ON THE FUEL LINE.

Risk: THIS CONDITION MAY CAUSE AN INADEQUATE SEAL AT THE CONNECTION, POTENTIALLY LEADING TO A FUEL LEAK. IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD OCCUR.

Fix: HONEYWELL WILL NOTIFY OWNERS AND REPLACE THE FUEL FILTERS FREE OF CHARGE. THE RECALL BEGAN ON OCTOBER 18, 2006. OWNERS MAY CONTACT FRAM CUSTOMER SERVICE AT 1-800-890-2075 (OPTION 1).

Safety RecallFREE FIX AT DEALER
Invalid Date

NHTSA Campaign: 07E106000

Component: WHEELS:HUB

CERTAIN FEDERAL-MOGUL REPLACEMENT WHEEL HUB ASSEMBLIES WITH THE BRAND NAMES: NATIONAL, CARQUEST P/NOS. 515020, 515021, 515025, 515053, 515054, 515059, AND 515060, SHIPPED BETWEEN JANUARY 23, 2006, AND DECEMBER 20, 2007, SOLD FOR LIGHT DUTY AND MEDIUM DUTY TRUCKS. THE INBOARD RETENTION NUT USED TO MAINTAIN HUB BEARING ASSEMBLY CAN LOOSEN RESULTING IN AN ABS LIGHT INDICATION, NOISE, AND/OR WHEEL SEPARATION.

Risk: WHEEL SEPARATION CAN RESULT IN A VEHICLE CRASH.

Fix: FEDERAL-MOGUL WILL NOTIFY CUSTOMERS AND WILL REPLACE THE HUB ASSEMBLY FREE OF CHARGE. THE RECALL BEGAN ON FEBRUARY 7, 2008. OWNERS CAN CONTACT FEDERAL-MOGUL TOLL-FREE AT 877-489-6659.

Safety RecallFREE FIX AT DEALER
Invalid Date

NHTSA Campaign: 06V417000

Component: AIR BAGS:FRONTAL

CERTAIN VEHICLES ORIGINALLY BUILT WITH CLOTH SEATS THAT WERE EQUIPPED WITH AN AUTOMATIC AIR BAG PASSENGER SENSING SYSTEM AND LATER REUPHOLSTERED WITH AFTERMARKET LEATHER SEAT COVER KITS ARE INVOLVED. TESTING HAS INDICATED THAT THE AFTERMARKET LEATHER SEAT COVERS CAN CAUSE THE PASSENGER SENSING SYSTEM TO MALFUNCTION.

Risk: IF THE PASSENGER SENSING SYSTEM MALFUNCTIONS, THE FRONT AIR BAG ON THE PASSENGER SIDE MAY BE DISABLED WHEN IT SHOULD BE ENABLED, OR ENABLED WHEN IT SHOULD BE DISABLED. IN EITHER CASE, IN THE EVENT OF A CRASH THAT REQUIRES AIR BAG DEPLOYMENT, A FRONT PASSENGER'S LEVEL OF INJURY MAY BE INCREASED.

Fix: BECAUSE A REPLACEMENT LEATHER SEAT COVER THAT IS COMPATIBLE WITH THE PASSENGER SENSING SYSTEM IS NOT AVAILABLE, GENERAL MOTORS (GM) WILL REPURCHASE THESE VEHICLES IN ACCORDANCE WITH THE TERMS STATED IN GM'S LETTER TO OWNERS. THE RECALL BEGAN ON NOVEMBER 6, 2006. OWNERS SHOULD CONTACT GM AT 1-877-477-1022 TO BEGIN THE PROCESS OF REPURCHASING THEIR VEHICLE.

Owner-Reported Issues (20 of 291)

Air Bags2 issues
criticalAIR BAGS
Filed: Apr 2018

Your airbag system is showing multiple fault codes related to the driver and passenger seat airbags, and the airbag warning light is illuminated on your dashboard. This indicates a problem with the airbag system that needs immediate diagnosis. A technician will need to scan the airbag control module to identify which specific sensors or wiring are faulty and replace or repair the affected components.

NHTSA #: 11083844
highAIR BAGS
Filed: Jan 2025

Your passenger-side airbag warning light came on when you started the vehicle. A mechanic diagnosed that the passenger-side airbag sensing system had failed and needed replacement. Although a recall was initially thought to apply, your vehicle's VIN was not actually included in that recall, so you would need to pay for the repair yourself.

NHTSA #: 11639450
Power Train2 issues
highPOWER TRAIN
Filed: Mar 2022

Your transmission doesn't always shift smoothly—sometimes it lurches into gear or fails to engage the gear you selected. The gear indicator lights have dimmed and no longer illuminate, so you can't see which gear you're actually in. You believe this may be a recall issue for your vehicle, but the VIN check indicates your car isn't affected.

NHTSA #: 11457422
mediumPOWER TRAIN
Filed: Jul 2020

Your gear shift indicator light isn't working, making it hard to see which gear you're currently in. Your Chevrolet dealership diagnosed this as a faulty instrument cluster that needs to be replaced to restore the indicator display.

Parts you may need:

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NHTSA #: 11341058
Fuel/propulsion System2 issues
highFUEL/PROPULSION SYSTEM
Filed: Sep 2019

Fuel is leaking out of your gas tank and spilling onto the ground, regardless of how full or empty the tank is. The amount of fuel that leaks varies, but this is an ongoing problem. This issue has been reported by multiple owners in online forums. The leak likely involves a faulty fuel tank vent system or internal check valve that's preventing proper pressure regulation.

NHTSA #: 11259083
mediumFUEL/PROPULSION SYSTEM
Filed: Feb 2019

Your fuel pump shuts off prematurely when you try to fill up the gas tank, causing fuel to spill out. This happens every time you refuel, making it difficult to add a full tank of gas. The issue likely involves a faulty fuel pump shutoff valve or fuel filler neck that needs inspection and replacement.

NHTSA #: 11179778
Air Bags,seat Belts,fuel/propulsion System1 issue
criticalAIR BAGS,SEAT BELTS,FUEL/PROPULSION SYSTEM
CrashFiled: Jan 2020

Your brakes and steering suddenly locked up, causing a crash into a telephone pole and tree. None of the airbags deployed during the collision, leaving your son with serious injuries. This is a critical safety failure that prevented the airbags from protecting occupants during a severe crash.

NHTSA #: 11299077
Engine And Engine Cooling1 issue
criticalENGINE AND ENGINE COOLING
FireFiled: Feb 2019

While your Tahoe was idling at a traffic light, you noticed a strong coolant smell and white smoke coming through the air vents with a burning odor. When you checked the oil dipstick, you found water mixed in with the oil. This combination of symptoms suggests coolant is leaking into the engine's oil system, which is a serious problem. You'll likely need a mechanic to diagnose whether you have a head gasket failure, cracked head, or another internal engine leak.

NHTSA #: 11181444
Unknown Or Other1 issue
criticalUNKNOWN OR OTHER
FireFiled: Feb 2019

Your truck caught fire and burned completely while parked in your driveway after sitting unused for 2-3 days. Your wife heard a popping noise, went outside, and found the truck fully engulfed in flames, which also caught your house on fire. A fire like this is typically caused by an electrical short circuit, fuel system leak, or engine oil leak that ignites from engine heat, and will require a complete electrical and fuel system inspection by a mechanic.

NHTSA #: 11180216
Electrical System1 issue
highELECTRICAL SYSTEM
Filed: Oct 2020

Your rear hatch and window won't open using the remote key fob or the driver door button. You also can't open them manually from inside or outside the vehicle, which creates a safety concern since you can't access the rear cargo area or emergency exit.

NHTSA #: 11366689
Air Bags,unknown Or Other1 issue
highAIR BAGS,UNKNOWN OR OTHER
Filed: Sep 2019

Your vehicle's dashboard is displaying a message that says 'Service Air Bag System,' which means the airbag system needs attention. This warning typically indicates a problem with the airbag sensors, wiring, or the airbag control module. You should have a mechanic or dealership diagnose the issue right away, as airbags are critical safety equipment.

NHTSA #: 11255381
Electrical System,exterior Lighting,visibility/wiper1 issue
highELECTRICAL SYSTEM,EXTERIOR LIGHTING,VISIBILITY/WIPER
Filed: Mar 2019

Your instrument panel lights don't work properly, making it hard to read your gauges. Your turn signals only work when the fog lights are on, and your rear windshield wiper doesn't function. The dealer replaced the rear window motor and instrument panel, but these problems came back. Fixing this will likely involve diagnosing and repairing the electrical wiring and connections between these systems.

NHTSA #: 11186546
Steering,electrical System,electronic Stability Control (esc)1 issue
highSTEERING,ELECTRICAL SYSTEM,ELECTRONIC STABILITY CONTROL (ESC)
Filed: Nov 2018

Your check engine light stays on continuously. You can't see the gear panel display (PRND321) clearly. Your right turn signal works intermittently and sometimes causes your high beams to turn on instead of the turn signal working properly. The issues suggest multiple electrical problems affecting the steering column and dashboard controls.

NHTSA #: 11144834
Steering,suspension,wheels1 issue
highSTEERING,SUSPENSION,WHEELS
Filed: Oct 2018

After 21,000 miles over 3 years, your tires are showing signs of deterioration including rumbling noises, vibration while driving, and cracking or flaking on the sidewalls. The dealer was unable to identify the cause of this premature wear. You may need to have your tires inspected and potentially replaced to restore safe driving conditions.

NHTSA #: 11139319
Steering,service Brakes1 issue
highSTEERING,SERVICE BRAKES
Filed: Aug 2018

You noticed a noise coming from your power steering system. During inspection, you discovered the power steering fluid was low due to a leak in the brake system. This appears to be a known issue affecting many Chevy vehicles from 2003 to 2006. The repair will likely involve locating and sealing the leak, then refilling the power steering fluid to the proper level.

NHTSA #: 11115363
Power Train,electrical System1 issue
highPOWER TRAIN,ELECTRICAL SYSTEM
Filed: May 2018

Your interior courtesy lights are turning on unexpectedly and flickering, and your license plate lights flicker whether you're driving or parked. You're also experiencing transmission slipping, where the transmission doesn't smoothly engage gears. Fixes may involve checking electrical connections and wiring for the lighting circuits, and potentially having the transmission serviced or rebuilt.

NHTSA #: 11098799
Electronic Stability Control (esc),service Brakes1 issue
mediumELECTRONIC STABILITY CONTROL (ESC),SERVICE BRAKES
Filed: Jan 2020

You're hearing a humming sound from your brakes when you apply them. Since you were told the recalls were up to date, you're unsure whether this noise is related to a recall issue or a separate problem with your brake system. A mechanic should inspect your brakes to determine if this is a normal ABS operation sound or if there's an actual brake component that needs servicing.

Parts you may need:

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NHTSA #: 11299368
Electrical System,exterior Lighting1 issue
mediumELECTRICAL SYSTEM,EXTERIOR LIGHTING
Filed: Nov 2019

Your shift lever position indicator light in the instrument cluster doesn't illuminate, so you can't see which gear your vehicle is in from the dashboard. This makes it harder to know your current transmission setting while driving. The fix will likely involve replacing the bulb or repairing the wiring/connector for the shift indicator light in your instrument cluster.

NHTSA #: 11278212
Steering,seats1 issue
mediumSTEERING,SEATS
Filed: May 2019

Your front seat belts don't retract all the way back into their housings after you unbuckle them. This means the belts may hang loosely in front of your seats when not in use. The issue affects your front seat belt system and may require replacement or adjustment of the retraction mechanism.

Parts you may need:

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NHTSA #: 11208373
Structure1 issue
mediumSTRUCTURE
Filed: Mar 2018

Your rear hatch unlocks but won't open when you try to use the latch. The hatch appears to be functioning mechanically but won't release fully even when unlocked.

NHTSA #: 11076650

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