2020 Chevrolet Malibu Brakes Problems
23 owner-reported brakes complaints from NHTSA data
Data sourced from NHTSA public database. For informational purposes only. Always consult a qualified mechanic.
Owner Complaints (23)
While driving at 60 mph on the freeway, your brake pedal became hard to press and your car didn't slow down as expected when you applied the brakes. Your check engine and traction control warning lights came on during this incident. You were able to slowly drive the car home and park it safely. The cause hasn't been determined yet, but your dealer has been notified.
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While driving at 65 mph, your brake pedal stopped working and a warning light appeared on your dashboard. You also noticed brake fluid leaking onto the engine when the car was parked. A mechanic found that the brake vacuum pump had failed, which prevented the brakes from functioning properly. The repair will likely involve replacing the brake vacuum pump.
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Your brake pedal suddenly became very hard to push while driving, and then your car stopped cranking when you tried to start it at the shop. The shop identified a failed brake vacuum pump as the cause of both the hard brake pedal and additional engine damage. Fixing this will likely require replacing the brake vacuum pump and repairing the related engine damage it caused.
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Your brake power assist may fail when your engine oil level drops low, causing your brakes to feel less responsive and potentially making a grinding noise. This issue has occurred multiple times and required replacement of the brake power booster at least once. The problem resolves after an oil change, and you've noticed it typically starts around 40% oil depletion, though your oil warning light has never illuminated to alert you beforehand. The fix will likely involve diagnosing why low oil affects brake system pressure and may require brake system inspection, fluid replacement, or brake booster service.
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Your brake system's vacuum pump has failed multiple times — you've already replaced it 4 times. This component helps your brakes work properly, and repeated failures suggest an underlying issue. The repair will involve diagnosing why the pump keeps failing and replacing it again, possibly along with related brake system components.
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My car has been malfunctioning it keeps saying shift to park when it’s park and it show esc system issue and then the brakes stop working it has been going on and off took it to Lou bachrodt Chevrolet and they couldn’t fix the issue. I have done research online and it shows the same
Shift to park. Im not able to park my car. W low miles. Chevy dealer stated not under warranty. Will cost 800+ to repair. Previous known problem (17-19). It was repaired my last malibu & was repaired under recall. Now a TSB has been issued by chevy for my 20 so they are aware. If they know it is a problem why is there not a recall? This happens often. Each time i park, I have to fight my gear shift & pray it eventually sticks. It does not seem safe. This is a new car & is unacceptable knowing the history. I can provide pictures or send estimate if needed.
Brake pedal hardened due to vacuum pump
The contact owns a 2020 Chevrolet Malibu. The contact stated that while driving at an undisclosed speed, the brake pedal was depressed and traveled to the floorboard. The contact engaged the parking brake to stop the vehicle. There was no warning light illuminated. The vehicle was towed to an independent mechanic, where it was diagnosed that the vacuum pump had failed and needed to be replaced. The vehicle was not repaired. The dealer was contacted. The vehicle was not diagnosed or repaired. The manufacturer was not made aware of the failure. The approximate failure mileage was 75,000.
The contact owns a 2020 Chevrolet Malibu. The contact stated that while driving at 40 MPH, the vehicle decelerated to 15 MPH, and the brake pedal was depressed, but the vehicle failed to stop immediately. The vehicle crashed into a building before coming to a stop. The check engine warning light was illuminated. The air bags did not deploy. The contact shifted the transmission to park (P) and turned off the vehicle. When the contact attempted to restart the vehicle, the brake pedal was extremely firm and unable to depress. The vehicle failed to restart. Several unknown warning lights were illuminated. The contact did not sustain any injuries, and medical attention was not received. There was no police report filed. The vehicle was towed to the dealer, where it was determined that the vacuum brake booster and camshaft needed to be replaced. The vehicle was not repaired. The manufacturer was not made aware of the failure. The failure mileage was approximately 106,000.
The contact owns a 2020 Chevrolet Malibu. The contact stated that while driving approximately 45 MPH and approaching a stop light the braking system malfunctioned when pressing the brake pedal causing the vehicle to crash into the rear of a second vehicle. The contact indicated that the vehicle did not reduce speed when pressing the brake pedal and the collision avoidance feature did not activate. A police report was taken at the scene. The police officer also confirmed no skid marks at the crash site. During the crash, the contact sustained injuries to the left arm and right shoulder that did not require medical attention. Both the driver and front seat passenger of the second vehicle sustained undisclosed injuries and were transported to the hospital. The vehicle was towed away and later deemed destroyed by the insurance company. The cause of the failure has not yet been determined. The manufacturer was notified of the incident. The local dealer was not contacted. The failure mileage was 57,000.
I am writing to formally report a critical safety issue with my 2020 Chevrolet Malibu, which resulted in a severe accident and posed significant risks to my safety and the safety of The issue involves the brake vacuum pump, which failed while I was driving. The component is currently with the vehicle, which is stored in a parking facility, and is available for inspection upon request. The failure of the brake vacuum pump caused a sudden and complete loss of braking power while I was driving. This malfunction put my life and the lives of others at immediate risk. On the first occasion, in April, I narrowly avoided a serious collision. Four weeks later, I experienced a second instance of brake vacuum failure, which led to a severe accident. The inability to stop the vehicle safely was directly caused by this malfunction. I contacted General Motors (GM) in April 2024 to report the initial brake vacuum failure. At that time, the issue had not yet been reproduced or inspected by a dealer or service center. Following the accident, I have been unable to confirm whether GM or any other party has The vehicle and component have not been inspected by the manufacturer, police, or insurance representatives since the accident. I reported the issue to GM prior to the accident, but they have not provided any assistance or resolution. Prior to the initial brake vacuum failure in April, I did not observe any warning lamps, messages, or other symptoms indicating a potential problem. The failure occurred suddenly and without warning, making it impossible to anticipate or avoid. This situation is incredibly distressing, and I believe the brake vacuum pump defect poses a serious threat to public safety. I urge the NHTSA to investigate this issue thoroughly and take any necessary steps to ensure the safety of other drivers who may be at risk.
On [XXX] I was driving to work and my check engine light came on. Immediately after this I was completely unable to brake. My brake pedal became so stiff and impossible to press. I very narrowly avoided an accident. I had the car towed to an auto shop where I was informed that I had a vacuum pump failure that essentially exploded and destroyed my cam shaft and shot fragments of metal into my engine in the process. I was quoted over $12,000 in repairs. After receiving this quote I began searching online to find what could have caused this to happen. I stumbled upon a class action lawsuit for this EXACT same thing (plaintiff [XXX] ). In addition to the suit there were 12 PAGES of comments from other Malibu owners who have experienced similar issues with their vacuum pump and braking system. This issue is also noted on MANY car repair forums, Chevy owner forums, YouTube repair videos etc. Please note that when I received the check engine light on 9/5 this is the first and only time I had any indication of a potential problem with my vehicle. In the year and a half that I have owned the car there has never been any issues, warnings or check engine lights. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)
The brake pump in my 2020 Chevrolet Malibu LT 1.5 malfunctioned on 05/25/2024. My car had approximately 85,193 miles on the odometer when this occured. I was driving down the interstate on 05/25/2024 when I went to apply the brake pedal and it was completely stuck. I had to swerve into the grass on the side of the interstate to avoid collision. After I had the car towed home, I had a mechanic run a system diagnostic test on the car which showed an error/defective code for the brake pressure sensor.
Brake vacuum pump locked up causing camshaft to twist and reluctant wheel to turn which damaged the engine. I'm being quoted $10,000 to fix which was actually $1,000 more to fix but they accidentally under quoted me and have to honor the original estimate. I don't have that kind of money and still owe almost $14,000 on the car.
The contact owns a 2020 Chevrolet Malibu. The contact stated that an abnormal grinding sound was coming from the vehicle while depressing the brake pedal. The contact also stated that excessive effort was needed to stop the vehicle with the ABS warning light intermittently illuminated on the instrument panel. Due to the failure, the contact replaced the vacuum pump; however, the failure returned soon after the repair. Neither the dealer nor the manufacturer was notified of the failure. The vehicle was not repaired. The failure mileage was approximately 74,000.
UNKNOWN Coming off a ramp to slow down and brakes were hard. Have to press down to brake.
Car demonstrates random full vehicle power loss while in drive mode both at stop and while actually in motion and driving. Vehicle had a catastrophic loss of all break power while going downhill. Luckily while leaving the Lincoln Memorial in DC driver was traveling slow enough and able to get vehicle stopped without immediate injury. Car brakes would not reengage without 3k repair to import/export value(see receipt). 2 days later check engine light returned. 2 weeks later dealer is still in discussion with GM to identify cause of engine failure.
The contact owns a 2020 Chevrolet Malibu E2. The contact stated that while at a complete stop at the stop sign, the auto START/STOP mode engaged, however the vehicle failed to restart upon releasing the brake pedal. The message "Engine Reduced Power" was displayed. The contact stated that the vehicle failed to restart after several attempts. The vehicle was towed to the dealer where it was diagnosed that the vacuum pump had failed and the camshaft reluctor was in improper position. The dealer diagnosed that the vacuum pump and camshaft needed to be replaced. The parts were replaced. However, the failure reoccurred while driving. The contact stated while driving at 80 MPH and merging lanes, the vehicle decelerated unintendedly and the message "Engine Reduced Power" was displayed. The contact was able to veer to the side of the road. The vehicle was towed to a second dealer, Vandergriff Chevrolet (1200 W Interstate 20, Arlington, TX 76017), who informed the contact that he would need to tow the vehicle to the first dealer to be repaired. The vehicle was not repaired. The manufacturer was notified of the failure and advised the contact to tow the vehicle back to first dealer for additional diagnostic tests. The failure mileage was approximately 55,634.
The contact owns a 2020 Chevrolet Malibu. The contact stated while driving 35 MPH and depressing the brake pedal to slow the vehicle, the vehicle stalled. The contact stated that the oil change service light was illuminated. The vehicle was not drivable. The contact towed the vehicle to the local dealer, where it was diagnosed with needing the vacuum pump and engine to be replaced. The vehicle was not repaired. The manufacturer had not been informed of the failure. The failure mileage was approximately 90,000.
The contact owns a 2020 Chevrolet Malibu. The contact stated that while driving at an undisclosed speed, the ABS message was displayed, and the ESC warning light was illuminated. The vehicle then lost motive power. The contact was able to restart the vehicle. The vehicle was taken to the dealer where the mechanic performed an oil change and tire rotation; however, the mechanic could not duplicate the failure due to the warning lights no longer being illuminated. The vehicle was not repaired. The manufacturer was not made aware of the failure. The failure mileage was approximately 8,300. THE CONSUMER STATED THE DEALERSHIP RESOLVED THE ISSUE.
P0556 code and brakes are hard to stop. 40,016 miles on the car
The brake pedal is hard. The car does not want to stop. The brake booster is not working. The car only has 40,000 miles