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2004 Chevrolet Impala Fuel System Problems

16 owner-reported fuel system complaints from NHTSA data

16
Complaints
1
Fires
Jan 2019Dec 2010
Date Range

Data sourced from NHTSA public database. For informational purposes only. Always consult a qualified mechanic.

Owner Complaints (16)

criticalFUEL/PROPULSION SYSTEM
FireFiled: Jan 2019

Your 2004 Chevrolet Impala caught fire under the hood while parked, requiring the fire department to extinguish it. A mechanic determined that a faulty fuel line caused the fire. The fuel line needs to be replaced to prevent this safety hazard from happening again.

NHTSA #: 11170526
mediumFUEL/PROPULSION SYSTEM
Filed: Aug 2016

TL* THE CONTACT OWNS A 2004 CHEVROLET IMPALA. WHEN THE IGNITION WAS STARTED, THE FUEL PRESSURE REGULATOR LEAKED AND THE INTERIOR CABIN EMITTED A FOUL ODOR. THERE WAS NO WARNING INDICATOR ILLUMINATED. THE VEHICLE WAS DRIVEN TO THE DEALER AND THE FUEL PRESSURE UNIT WAS REPLACED; HOWEVER, THE FAILURE RECURRED. THE MANUFACTURER WAS NOT NOTIFIED. THE FAILURE MILEAGE WAS UNKNOWN.

NHTSA #: 10897941
mediumFUEL/PROPULSION SYSTEM
Filed: Jan 2016

TL* THE CONTACT OWNS A 2004 CHEVROLET IMPALA. THE CONTACT STATED THAT WHEN THE VEHICLE WAS PARKED, THERE WAS A FUEL ODOR COMING FROM OUTSIDE OF THE VEHICLE. THE FAILURE RECURRED ON SEVERAL OCCASIONS WHILE THE VEHICLE WAS PARKED ON AN INCLINED SURFACE. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. IN ADDITION, THE CONTACT RECEIVED NOTIFICATION OF NHTSA CAMPAIGN NUMBER: 15V201000 (ENGINE AND ENGINE COOLING), HOWEVER, THE PART TO DO THE REPAIR WAS UNAVAILABLE. THE CONTACT STATED THAT THE MANUFACTURER EXCEEDED A REASONABLE AMOUNT OF TIME FOR THE RECALL REPAIR. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 80,000. VIN TOOL CONFIRMS PARTS NOT AVAILABLE.

NHTSA #: 10822610
mediumFUEL/PROPULSION SYSTEM
Filed: Sep 2014

I EXPERIENCED ISSUES WITH MY GAS HAND NOT WORKING PROPERLY. WHEN THERE IS GAS IN MY CAR, NO MATTER IF IT'S FULL OR ALMOST EMPTY, THE HAND STAYS ON FULL FOR THE MOST PART. IT DOES NOT DETECT THE PROPERTY AMOUNT OF GAS IN MY CAR. THERE IS AN ISSUE WITH THE FUEL LEVEL SENSOR, FUEL GAUGE AND NEEDLE. *TR

NHTSA #: 10639659
mediumFUEL SYSTEM, GASOLINE,ELECTRICAL SYSTEM
Filed: Jun 2014

VEHICLE WILL ON OCCASION NOT START AND DISPLAYS A FLASHING SECURITY LIGHT IN THE INFORMATION CENTER. IF I WAIT 10 MINUTES THE SECURITY LIGHT WILL GO OUT AND THE CAR WILL START. DEALER STATED THEY COULD NOT DIAGNOSE AS PROBLEM WAS INTERMITTENT AND NOT REPRODUCIBLE. PROBLEM HAPPENED ON OCCASION OVER NEXT SEVERAL YEARS, ALL WITH SAME SYMPTOMS. EACH TIME MET WITH THE SAME DEALER DENIAL AND LACK OF ABILITY TO REPRODUCE THE SYMPTOMS. THIS YEAR THE PROBLEM BECAME FREQUENT AND TURNS OUT TO BE A DEFECTIVE PASSLOCK II SENSOR OR IGNITION SWITCH. FROM READING THIS IS A COMMON PROBLEM BUT WAS NEVER ADDRESSED OR ACKNOWLEDGED BY GM. PAID $1500 FOR REPLACEMENT OF IGNITION SWITCH AND BCM AT LOCAL CHEVY DEALER, WHO ACKNOWLEDGED THIS IS A COMMON PROBLEM. *TR

NHTSA #: 10596356
mediumFUEL SYSTEM, GASOLINE,ELECTRICAL SYSTEM
Filed: Jan 2012

CAR HAS HAD SEVERAL MAJOR SAFETY PROBLEMS (1) DEFECTIVE FUEL CAP - LEAD TO FUEL EMISSIONS INTO ATMOSPHERE AND MALFUNCTION OF EMISSION CONTROL SYSTEM. (2) DEFECTIVE SPEEDOMETER - COULD HAVE LEAD TO EXCESSIVE SPEED, INAPPROPRIATE SPEED, AND/OR CRASH (3) DEFECTIVE ANTI-THEFT SECURITY SYSTEM - CAN EITHER NOT ALLOW THE VEHICLE TO START, OR CAN CAUSE VEHICLE TO STOP RUNNING AND THEN NOT START UPON OPERATOR COMMAND. COULD LEAD TO DEATH OR DISMEMBERMENT. *TR

NHTSA #: 10445008
mediumFUEL SYSTEM, GASOLINE,ELECTRICAL SYSTEM
Filed: Sep 2011

I HAVE A CHEVY 2004 IMPALA IN WE BEEN HAVING PROBLEMS SINCE WE GOT IT LAST YEAR ONE DAY THE CAR STARTED SHAKING IN IT CUT OFF WE GOT IT FIXED A COUPLE MONTHS LATER IT'S BACK DOING THE SAME THING IT DID AT I'M SICK IN TIRED OF SPENDING MY MONEY ON GETTING ALL THIS SELF FIX IN FOR IT TO HAPPEN AGAIN I LOOK ON INTERNET IN KNOW A LOT OF PEOPLE WITH THE SAME PROBLEM AND I'M PRETTY SURE YOU SEEN A LOT OF COMPLAINTS SO I THINK IT'S TIME FOR A RECALL 2000-2011 THESE CARS ARE MESSING UP BIG TIME. *TR

NHTSA #: 10424027
mediumFUEL SYSTEM, GASOLINE
Filed: Jun 2011

TL* THE CONTACT OWNS A 2004 CHEVROLET IMPALA. THE CONTACT STARTED THE IGNITION AND A SIGNIFICANT AMOUNT FUMES EMITTED INSIDE OF THE VEHICLE FROM THE FUEL TANK. THE CONTACT REFERENCED NHTSA CAMPAIGN ID NUMBER: 07E021000 (FUEL SYSTEM, OTHER: STORAGE: TANK ASSEMBLY: PRESSURE RELIEF DEVICES) BUT WAS ADVISED BY THE MANUFACTURER THAT THE VEHICLE WAS NOT INCLUDED IN THE RECALL. THE VEHICLE WAS NEITHER DIAGNOSED NOR REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 94,000.

NHTSA #: 10407469
mediumFUEL SYSTEM, GASOLINE
Filed: Dec 2010

2004 CHEVROLET IMPALA, 3.4L, 134,000 MILES, FUEL PRESSURE REGULATOR LEAK AT COLD (BELOW FREEZING) START UP. LEAK WAS BETWEEN THE UPPER AND LOWER STAMPED HOUSING OF THE FUEL PRESSURE REGULATOR CANISTER. LEAK WAS NOT AT THE REGULATOR TO FUEL RAIL SEAL, OR BETWEEN THE REGULATOR TO RETURN LINE SEAL. *TR

NHTSA #: 10369497
mediumFUEL SYSTEM, GASOLINE,ELECTRICAL SYSTEM
Filed: Jul 2010

PASSLOCK SYSTEM DOES NOT ALLOW MY CAR TO START,I HAVE BEEN ONLINE AND SEEN HUNDREDS IF NOT A THOUSAND OR SO COMPLAINT'S WITH THE SAME PROBLEM.THIS CAR IS USELESS IF I CANNOT DEPEND ON IT TO START WHEN I NEED IT TO,ESPECIALLY IN A EMERGENCY SITUATION SINCE I LIVE IN A RURAL AREA OF UPSTATE NEW YORK THAT HAS NO CELL PHONE SERVICE IF GM KNOWS THERE ARE SO MANY COMPLAINT'S ABOUT A SPECIFIC SYSTEM THEY PLACE IN ONE OF THERE VEHICLES,AND ALL ARE IDENTICAL . THEN MAN -UP INSTITUTE A RECALL ON THE PASSLOCK SYSTEM AND RESTORE THE CONFIDENCE IN MANY OF THERE CUSTOMER'S. I HAVE A 2004 CHEVY IMPALA 3.4 LTR. *TR

NHTSA #: 10342344
mediumFUEL SYSTEM, GASOLINE
Filed: Aug 2008

FUEL FILTER LINE DOES NOT STAY SECURELY ATTACHED TO FUEL FILTER. *TR

NHTSA #: 10238077
mediumFUEL SYSTEM, GASOLINE
Filed: Mar 2008

SINCE ONE MONTH AGO, I STARED TO PERCEIVE AN STRONG FUEL ODOR, BUT EVERY TIME I OPENED THE HOOD I COULD NOT FIND THE LICK. FINALLY YESTERDAY I DID THE SAME, AND I FOUND OUT THAT THE FUEL PRESS REGULATOR WAS THE PROBLEM. I AM NOT USING THE CAR NOW INSTEAD I AM USING MY TRUCK. I CHECKED SEVERAL INTERNET SITES AND I FOUND THAT MANY PEOPLE HAVE THE SAME PROBLEM. *TR

NHTSA #: 10219820
mediumFUEL SYSTEM, GASOLINE,INTERIOR LIGHTING
Filed: Nov 2007

TL*THE CONTACT OWNS A 2004 CHEVROLET IMPALA. THE CONTACT SMELLED GASOLINE IN THE VEHICLE. THE DEALER STATED THAT THE FUEL SYSTEM REGULATOR WAS LEAKING. SHE SMELLED GASOLINE FOR OVER A MONTH AND TOOK THE VEHICLE TO A MECHANIC. SHE THOUGHT THE FAILURE HAD BEEN REPAIRED; HOWEVER, THE ODOR REMAINED. THE CONTACT THEN TOOK THE VEHICLE TO A GENERAL MOTORS DEALER AND THEY MADE THE REPAIR. THERE IS A SAFETY RECALL ON THE VEHICLE, BUT THE RECALL NUMBER WAS UNKNOWN. THE POWERTRAIN WAS UNKNOWN AS WELL. THE CURRENT MILEAGE WAS 60,899 AND FAILURE MILEAGE WAS 50,000. *UPDATED 12/12/07 *BF THE DEALER STATED REPAIRED TRUNK LIGHT. UPDATED 12/12/07 *TR

NHTSA #: 10208244
mediumFUEL SYSTEM, GASOLINE,ELECTRICAL SYSTEM
Filed: Sep 2007

GAS LEAKING OUT THROTTLE BODY. CAR IS IDLING LOW. CUTS OFF WHILE DRIVING. INSTRUMENT PANEL CLUSTER WENT OUT AND THEN ALL OF THE BEFORE MENTIONED PROBLEMS STARTED HAPPENING. SKIPS AFTER BEING TUNED UP. *JB

NHTSA #: 10203057
mediumFUEL SYSTEM, GASOLINE
Filed: Apr 2007

TL* - THE CONTACT OWNS A 2004 CHEVROLET IMPALA. THE CONTACT STATED THAT AGAINST WHAT WAS RECOMMENDED IN THE OWNERS MANUAL. THE GASOLINE STATION THAT HE TOOK THE VEHICLE WAS USING ETHANOL. THE OWNERS MANUAL STATED THAT THE ETHANOL WILL DAMAGE PARTS IN THE CARBURETOR, AND IN THE ENGINE, AND PARTS MADE OF RUBBER. THE CURRENT MILEAGE WAS 26,000. THERE HAD BEEN NO FAILURE TO DATE.*AK UPDATED 04/30/07. *JB THE CONSUMER PROVIDED 2 ARTICLES PERTAINING TO THE ETHANOL SITUATION. THE CONSUMER STATED THE SAME ETHANOL THAT DAMAGES DISPENSING FUEL PUMPS WILL ALSO DO DAMAGE AND POSSIBLY CAUSE FIRES IN AUTOMOBILES. UPDATED *TR

NHTSA #: 10187353
mediumFUEL SYSTEM, GASOLINE
Filed: Jun 2004

WHEN GOING DOWN AN INCLINE AND APPLYING THE BRAKES OR STOPPING THERE WAS A NOISE AND A LOUD BOOM. DEALER TOLD CONSUMER THAT IT WAS THE FUEL TANK. *AK THE FUEL TANK WAS REPLACED BUT THE PROBLEM RECURRED. *NM

NHTSA #: 10072069

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